Mazda Vehicle Models Mazda MPV 1999-2006
Mazda Vehicle Models Mazda MPV 1999-2006 Torque Specifications
Complete Mazda Vehicle Models Mazda MPV 1999-2006 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.
Updated
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Prevention:
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Prevention:
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Prevention:
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Prevention:
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Prevention:
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Range: 2-25 ft-lbs
Small fasteners, delicate components
Torque Wrench (3/8" Drive)
Range: 10-100 ft-lbs
Most common automotive fasteners
Torque Wrench (1/2" Drive)
Range: 30-250 ft-lbs
Large fasteners, wheels
Angle Gauge
Torque-to-yield (TTY) bolts
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
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Torque Calculator
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2.0l I4 Engine
Torque specifications for 2.0L-I4 Engine
2.0l I4 Engine
Torque specifications for 2.0L-I4 Engine
Cylinder Head
1 Cylinder Head Bolts
M10 x 1.25
1
Cylinder Head Bolts
M10 x 1.25
Torque Specification
1. 26 ft-lbs (35 N·m)
2. 90°
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2 Valve Cover Bolts
M6 x 1.0
2
Valve Cover Bolts
M6 x 1.0
Torque Specification
5 ft-lbs (6.8 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.
Crankshaft And Bearings
1 Main Bearing Bolts
M12 x 1.5
1
Main Bearing Bolts
M12 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure proper alignment.
2 Connecting Rod Nuts
M8 x 1.25
2
Connecting Rod Nuts
M8 x 1.25
Torque Specification
24 ft-lbs (32.5 N·m)
Important Notes
Ensure the connecting rod bearings are properly installed before tightening.
Timing System
1 Timing Belt/Chain Tensioner Bolt
M8 x 1.25
1
Timing Belt/Chain Tensioner Bolt
M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure the tensioner is properly aligned before tightening.
2 Camshaft Sprocket Bolt
M10 x 1.25
2
Camshaft Sprocket Bolt
M10 x 1.25
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Ensure the camshaft sprocket is properly aligned before tightening.
Intake And Exhaust
1 Intake Manifold Bolts
M8 x 1.25
1
Intake Manifold Bolts
M8 x 1.25
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure proper sealing.
2 Exhaust Manifold Bolts
M8 x 1.25
2
Exhaust Manifold Bolts
M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure proper sealing.
2.5l Engine
Torque specifications for 2.5L Engine
2.5l Engine
Torque specifications for 2.5L Engine
Cylinder Head
1 Cylinder Head Bolts
M10 x 1.25
1
Cylinder Head Bolts
M10 x 1.25
Torque Specification
1. 26 ft-lbs (35 N·m)
2. 30 ft-lbs (41 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to avoid warping the cylinder head.
2 Rocker Arms/Shafts Bolts
M8 x 1.25
2
Rocker Arms/Shafts Bolts
M8 x 1.25
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Ensure proper alignment of rocker arms before tightening.
Crankshaft And Bearings
1 Main Bearing Bolts
M12 x 1.5
1
Main Bearing Bolts
M12 x 1.5
Torque Specification
53 ft-lbs (72 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure proper alignment.
2 Connecting Rod Nuts
M8 x 1.0
2
Connecting Rod Nuts
M8 x 1.0
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure proper alignment of connecting rods before tightening.
Timing System
1 Timing Belt/Chain Tensioner Bolt
M8 x 1.25
1
Timing Belt/Chain Tensioner Bolt
M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensure proper tensioning of the timing belt/chain before tightening.
2 Camshaft Sprocket Bolt
M10 x 1.25
2
Camshaft Sprocket Bolt
M10 x 1.25
Torque Specification
58 ft-lbs (79 N·m)
Important Notes
Ensure proper alignment of the camshaft sprocket before tightening.
Oil System
1 Oil Pan Bolts
M6 x 1.0
1
Oil Pan Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (9 N·m)
Important Notes
Tighten bolts in a crisscross pattern to ensure even sealing.
2 Oil Drain Plug Bolt
M14 x 1.5
2
Oil Drain Plug Bolt
M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Replace the crush washer to ensure a proper seal.
Intake And Exhaust
1 Intake Manifold Bolts
M8 x 1.25
1
Intake Manifold Bolts
M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Tighten bolts in a crisscross pattern to ensure even sealing.
2 Exhaust Manifold Bolts
M8 x 1.25
2
Exhaust Manifold Bolts
M8 x 1.25
Torque Specification
26 ft-lbs (35 N·m)
Important Notes
Tighten bolts in a crisscross pattern to ensure even sealing.
2.5l V6 Engine
Torque specifications for 2.5L-V6 Engine
2.5l V6 Engine
Torque specifications for 2.5L-V6 Engine
Cylinder Head
1 Cylinder Head Bolts
M10 x 1.25
1
Cylinder Head Bolts
M10 x 1.25
Torque Specification
1. 26 ft-lbs (35 N·m)
2. 30 ft-lbs (41 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to avoid warping the cylinder head.
2 Rocker Arms/Shafts Bolts
M8 x 1.25
2
Rocker Arms/Shafts Bolts
M8 x 1.25
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Ensure proper alignment of rocker arms before tightening.
Crankshaft And Bearings
1 Main Bearing Bolts
M12 x 1.5
1
Main Bearing Bolts
M12 x 1.5
Torque Specification
53 ft-lbs (72 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure proper alignment.
2 Connecting Rod Nuts
M8 x 1.0
2
Connecting Rod Nuts
M8 x 1.0
Torque Specification
23 ft-lbs (31 N·m)
Important Notes
Ensure proper alignment of connecting rods before tightening.
Timing System
1 Timing Belt/Chain Tensioner Bolt
M8 x 1.25
1
Timing Belt/Chain Tensioner Bolt
M8 x 1.25
Torque Specification
21 ft-lbs (28 N·m)
Important Notes
Ensure proper tensioning of the timing belt/chain before tightening.
2 Camshaft Sprocket Bolt
M10 x 1.25
2
Camshaft Sprocket Bolt
M10 x 1.25
Torque Specification
58 ft-lbs (79 N·m)
Important Notes
Ensure proper alignment of the camshaft sprocket before tightening.
Oil System
1 Oil Pan Bolts
M6 x 1.0
1
Oil Pan Bolts
M6 x 1.0
Torque Specification
7 ft-lbs (9 N·m)
Important Notes
Tighten bolts in a crisscross pattern to ensure even sealing.
2 Oil Drain Plug Bolt
M14 x 1.5
2
Oil Drain Plug Bolt
M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Replace the crush washer to ensure a proper seal.
Intake And Exhaust
1 Intake Manifold Bolts
M8 x 1.25
1
Intake Manifold Bolts
M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Tighten bolts in a crisscross pattern to ensure even sealing.
2 Exhaust Manifold Bolts
M8 x 1.25
2
Exhaust Manifold Bolts
M8 x 1.25
Torque Specification
26 ft-lbs (35 N·m)
Important Notes
Tighten bolts in a crisscross pattern to ensure even sealing.
3.0l Engine
Torque specifications for 3.0L Engine
3.0l Engine
Torque specifications for 3.0L Engine
Cylinder Head and Engine Block
1 Cylinder Head Bolts
M12 x 1.5
1
Cylinder Head Bolts
M12 x 1.5
Torque Specification
26 ft-lbs (35 N·m)
2 Cylinder Head Studs
M14 x 1.5
2
Cylinder Head Studs
M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value. Consult engine manufacturer's recommendations for accurate torque specifications.
Main Bearings and Crankshaft
1 Main Bearing Bolts
M16 x 1.5
1
Main Bearing Bolts
M16 x 1.5
Torque Specification
53 ft-lbs (72 N·m)
2 Main Bearing Cap Bolts
M14 x 1.5
2
Main Bearing Cap Bolts
M14 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Estimated value. Consult engine manufacturer's recommendations for accurate torque specifications.
Valvetrain and Timing
1 Valve Cover Bolts
M10 x 1.5
1
Valve Cover Bolts
M10 x 1.5
Torque Specification
43 ft-lbs (4.8 N·m)
2 Timing Belt/Chain Tensioner Bolt
M12 x 1.5
2
Timing Belt/Chain Tensioner Bolt
M12 x 1.5
Torque Specification
21 ft-lbs (28 N·m)
Engine Accessories
1 Oil Pan Bolts
M10 x 1.5
1
Oil Pan Bolts
M10 x 1.5
Torque Specification
71 in-lbs (8 N·m)
2 Water Pump Bolts
M10 x 1.5
2
Water Pump Bolts
M10 x 1.5
Torque Specification
12 ft-lbs (16 N·m)
Engine Mounting and Exhaust
1 Engine Mounting Bolts
M14 x 1.5
1
Engine Mounting Bolts
M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value. Consult engine manufacturer's recommendations for accurate torque specifications.
2 Exhaust Manifold/Headers Bolts
M12 x 1.5
2
Exhaust Manifold/Headers Bolts
M12 x 1.5
Torque Specification
26 ft-lbs (35 N·m)
3.0l V6 Engine
Torque specifications for 3.0L-V6 Engine
3.0l V6 Engine
Torque specifications for 3.0L-V6 Engine
Cylinder Head and Engine Block
1 Cylinder Head Bolts
M12 x 1.5
1
Cylinder Head Bolts
M12 x 1.5
Torque Specification
26 ft-lbs (35 N·m)
2 Cylinder Head Studs
M14 x 1.5
2
Cylinder Head Studs
M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value. Consult engine manufacturer's recommendations for accurate torque specifications.
Main Bearings and Crankshaft
1 Main Bearing Bolts
M16 x 1.5
1
Main Bearing Bolts
M16 x 1.5
Torque Specification
53 ft-lbs (72 N·m)
2 Main Bearing Cap Bolts
M14 x 1.5
2
Main Bearing Cap Bolts
M14 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Estimated value. Consult engine manufacturer's recommendations for accurate torque specifications.
Valvetrain and Timing
1 Valve Cover Bolts
M10 x 1.5
1
Valve Cover Bolts
M10 x 1.5
Torque Specification
43 ft-lbs (4.8 N·m)
2 Timing Belt/Chain Tensioner Bolt
M12 x 1.5
2
Timing Belt/Chain Tensioner Bolt
M12 x 1.5
Torque Specification
21 ft-lbs (28 N·m)
Engine Accessories
1 Oil Pan Bolts
M10 x 1.5
1
Oil Pan Bolts
M10 x 1.5
Torque Specification
71 in-lbs (8 N·m)
2 Water Pump Bolts
M10 x 1.5
2
Water Pump Bolts
M10 x 1.5
Torque Specification
12 ft-lbs (16 N·m)
Engine Mounting and Exhaust
1 Engine Mounting Bolts
M14 x 1.5
1
Engine Mounting Bolts
M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value. Consult engine manufacturer's recommendations for accurate torque specifications.
2 Exhaust Manifold/Headers Bolts
M12 x 1.5
2
Exhaust Manifold/Headers Bolts
M12 x 1.5
Torque Specification
26 ft-lbs (35 N·m)
Body
Torque specifications for Body
Body
Torque specifications for Body
Suspension and Steering
1 Strut/Shock Absorber Mounting Bolts
M14 x 1.5
1
Strut/Shock Absorber Mounting Bolts
M14 x 1.5
Torque Specification
44 ft-lbs (60 N·m)
Important Notes
Torque value is within the recommended range of 41-47 ft-lbs (56-64 nm).
2 Control Arm Bolts
M16 x 1.5
2
Control Arm Bolts
M16 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Torque value is within the recommended range of 67-94 ft-lbs (91-128 nm).
3 Ball Joint Nut
M12 x 1.5
3
Ball Joint Nut
M12 x 1.5
Torque Specification
57 ft-lbs (77 N·m)
Important Notes
Torque value is within the recommended range of 53-61 ft-lbs (72-83 nm).
4 Tie Rod End Nut
M10 x 1.5
4
Tie Rod End Nut
M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Torque value is within the recommended range of 36-43 ft-lbs (49-59 nm).
5 Sway Bar Link Nut
M10 x 1.5
5
Sway Bar Link Nut
M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Torque value is within the recommended range of 36-43 ft-lbs (49-59 nm).
6 Steering Gear/Rack Bolts
M14 x 1.5
6
Steering Gear/Rack Bolts
M14 x 1.5
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
Torque value is within the recommended range of 64-76 ft-lbs (87-103 nm).
Body and Frame
1 Body Mount Bolts
M12 x 1.5
1
Body Mount Bolts
M12 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated torque value based on general industry standards. Actual value may vary depending on the specific vehicle and component manufacturer.
2 Door Hinge Bolts
M8 x 1.25
2
Door Hinge Bolts
M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Estimated torque value based on general industry standards. Actual value may vary depending on the specific vehicle and component manufacturer.
3 Hood Hinge Bolts
M8 x 1.25
3
Hood Hinge Bolts
M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Estimated torque value based on general industry standards. Actual value may vary depending on the specific vehicle and component manufacturer.
4 Trunk Lid Hinge Bolts
M8 x 1.25
4
Trunk Lid Hinge Bolts
M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Estimated torque value based on general industry standards. Actual value may vary depending on the specific vehicle and component manufacturer.
5 Bumper Mounting Bolts
M10 x 1.5
5
Bumper Mounting Bolts
M10 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated torque value based on general industry standards. Actual value may vary depending on the specific vehicle and component manufacturer.
Brakes
Torque specifications for Brakes
Brakes
Torque specifications for Brakes
Brake Caliper
1 Brake Caliper Bolts
M10 x 1.25
1
Brake Caliper Bolts
M10 x 1.25
Torque Specification
19.5 ft-lbs (26.5 N·m)
Important Notes
Torque value is an average of the provided range (16-23 ft-lbs).
2 Brake Caliper Mounting Bracket Bolts
M12 x 1.5
2
Brake Caliper Mounting Bracket Bolts
M12 x 1.5
Torque Specification
66.5 ft-lbs (90.5 N·m)
Important Notes
Torque value is an average of the provided range (61-72 ft-lbs).
Brake Disc Drum
1 Brake Disc/Drum Retaining Bolts
M8 x 1.25
1
Brake Disc/Drum Retaining Bolts
M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Torque value is an average of the provided range (12-18 ft-lbs).
Wheel Attachment
1 Wheel Lug Nuts
M12 x 1.5
1
Wheel Lug Nuts
M12 x 1.5
Torque Specification
86.5 ft-lbs (117.5 N·m)
Important Notes
Torque value is an average of the provided range (79-94 ft-lbs).
Brake Hydraulics
1 Brake Hose Banjo Bolt
M10 x 1.0
1
Brake Hose Banjo Bolt
M10 x 1.0
Torque Specification
19.5 ft-lbs (26.5 N·m)
Important Notes
Torque value is an average of the provided range (16-23 ft-lbs).
2 Brake Master Cylinder Mounting Bolts
M8 x 1.25
2
Brake Master Cylinder Mounting Bolts
M8 x 1.25
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Torque value is an average of the provided range (12-16 ft-lbs).
3 ABS Module Mounting Bolts
M8 x 1.25
3
ABS Module Mounting Bolts
M8 x 1.25
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Torque value is an average of the provided range (12-16 ft-lbs).
Brake Pedal Booster
1 Brake Booster Mounting Bolts
M10 x 1.25
1
Brake Booster Mounting Bolts
M10 x 1.25
Torque Specification
19.5 ft-lbs (26.5 N·m)
Important Notes
Torque value is an average of the provided range (16-23 ft-lbs).
2 Brake Pedal Assembly Bolts
M10 x 1.25
2
Brake Pedal Assembly Bolts
M10 x 1.25
Torque Specification
19.5 ft-lbs (26.5 N·m)
Important Notes
Torque value is an average of the provided range (16-23 ft-lbs).
Cd4e Transmission
Torque specifications for Cd4e Transmission
Cd4e Transmission
Torque specifications for Cd4e Transmission
Transmission Mounting
1 Transmission Mounting Bolts
M12 x 1.5
1
Transmission Mounting Bolts
M12 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Torque value range: 22-29 ft-lbs (30-39 N·m)
Transmission Oil Pan
1 Transmission Oil Pan Bolts
M8 x 1.25
1
Transmission Oil Pan Bolts
M8 x 1.25
Torque Specification
71 in-lbs (8 N·m)
Important Notes
Torque value range: 71-106 in-lbs (8-12 N·m)
Transmission Fluid System
1 Transmission Drain and Fill Plugs
M14 x 1.5
1
Transmission Drain and Fill Plugs
M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Torque value range: 25-36 ft-lbs (34-49 N·m)
2 Transmission Fluid Drain/Fill Plug
M14 x 1.5
2
Transmission Fluid Drain/Fill Plug
M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Torque value range: 25-36 ft-lbs (34-49 N·m)
Transmission Pan
1 CD4E Transmission Pan Bolts (Upper and Lower)
M10 x 1.5
1
CD4E Transmission Pan Bolts (Upper and Lower)
M10 x 1.5
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Estimated torque value range: 10-15 ft-lbs (14-20 N·m)
Transmission Filter
1 CD4E Transmission Filter Bolts
M8 x 1.25
1
CD4E Transmission Filter Bolts
M8 x 1.25
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Estimated torque value range: 10-15 ft-lbs (14-20 N·m)
Transmission Cooler Line Fittings
1 CD4E Transmission Cooler Line Fittings
M12 x 1.5
1
CD4E Transmission Cooler Line Fittings
M12 x 1.5
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Estimated torque value range: 15-20 ft-lbs (20-27 N·m)
Transmission Solenoid Pack
1 CD4E Transmission Solenoid Pack Bolts
M8 x 1.25
1
CD4E Transmission Solenoid Pack Bolts
M8 x 1.25
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Estimated torque value range: 10-15 ft-lbs (14-20 N·m)
Drivetrain
Torque specifications for Drivetrain
Drivetrain
Torque specifications for Drivetrain
Engine and Transmission Mounting
1 Engine Block to Transmission Bellhousing Bolts
M14 x 1.5
1
Engine Block to Transmission Bellhousing Bolts
M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value based on general industry standards.
2 Transmission Crossmember Bolts
M12 x 1.25
2
Transmission Crossmember Bolts
M12 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on general industry standards.
3 Transmission Mounting Bolts
M10 x 1.0
3
Transmission Mounting Bolts
M10 x 1.0
Torque Specification
25 ft-lbs (34 N·m)
Flywheel and Crankshaft
1 Flywheel Bolts
M12 x 1.25
1
Flywheel Bolts
M12 x 1.25
Torque Specification
57 ft-lbs (77 N·m)
2 Crankshaft Pulley/Harmonic Balancer Bolt
M16 x 1.5
2
Crankshaft Pulley/Harmonic Balancer Bolt
M16 x 1.5
Torque Specification
112 ft-lbs (152 N·m)
Transmission and Driveshaft
1 Transmission Oil Pan Bolts
M8 x 1.0
1
Transmission Oil Pan Bolts
M8 x 1.0
Torque Specification
88 in-lbs (10 N·m)
2 Propeller/Drive Shaft Bolts
M12 x 1.25
2
Propeller/Drive Shaft Bolts
M12 x 1.25
Torque Specification
19 ft-lbs (26 N·m)
Differential and Axle
1 Differential Cover Bolts
M10 x 1.0
1
Differential Cover Bolts
M10 x 1.0
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value based on general industry standards.
2 Differential Drain/Fill Plug
M14 x 1.5
2
Differential Drain/Fill Plug
M14 x 1.5
Torque Specification
32 ft-lbs (43 N·m)
3 Drive Axle/Half Shaft Bolts
M14 x 1.5
3
Drive Axle/Half Shaft Bolts
M14 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
4 CV Joint/Axle Nut
M16 x 1.5
4
CV Joint/Axle Nut
M16 x 1.5
Torque Specification
142 ft-lbs (192 N·m)
5 Axle/Half Shaft to Hub Bolts
M14 x 1.5
5
Axle/Half Shaft to Hub Bolts
M14 x 1.5
Torque Specification
55 ft-lbs (75 N·m)
Important Notes
Estimated value based on general industry standards.
Electrical
Torque specifications for Electrical
Electrical
Torque specifications for Electrical
Ignition System
1 Ignition Coil Bolt
M8 x 1.25
1
Ignition Coil Bolt
M8 x 1.25
Torque Specification
7 ft-lbs (9 N·m)
Important Notes
Torque value range: 7-9 ft-lbs (9-12 N·m)
2 Spark Plug Wire Retainer Bolt
M6 x 1.0
2
Spark Plug Wire Retainer Bolt
M6 x 1.0
Torque Specification
1.1 ft-lbs (1.3 N·m)
Important Notes
Estimated torque value range: 10-15 in-lbs (1.1-1.7 N·m)
3 Ignition Module Mounting Bolt
M10 x 1.5
3
Ignition Module Mounting Bolt
M10 x 1.5
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated torque value range: 10-15 ft-lbs (14-20 N·m)
Starting System
1 Starter Motor Mounting Bolt
M12 x 1.75
1
Starter Motor Mounting Bolt
M12 x 1.75
Torque Specification
27 ft-lbs (37 N·m)
Important Notes
Torque value range: 24-30 ft-lbs (33-41 N·m)
2 Crankshaft Position Sensor Mounting Bolt
M10 x 1.5
2
Crankshaft Position Sensor Mounting Bolt
M10 x 1.5
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated torque value range: 10-15 ft-lbs (14-20 N·m)
Charging System
1 Alternator Mounting Bolt
M12 x 1.75
1
Alternator Mounting Bolt
M12 x 1.75
Torque Specification
32 ft-lbs (43 N·m)
Important Notes
Torque value range: 29-36 ft-lbs (40-49 N·m)
Battery and Electrical Connectors
1 Battery Terminal Nut
M8 x 1.25
1
Battery Terminal Nut
M8 x 1.25
Torque Specification
5.5 ft-lbs (6.2 N·m)
Important Notes
Torque value range: 43-61 in-lbs (4.8-6.9 N·m)
2 Fuel Injector Electrical Connector Bolt
M6 x 1.0
2
Fuel Injector Electrical Connector Bolt
M6 x 1.0
Torque Specification
0.8 ft-lbs (0.9 N·m)
Important Notes
Estimated torque value range: 5-10 in-lbs (0.6-1.1 N·m)
Emissions Sensors
Torque specifications for Emissions_sensors
Emissions Sensors
Torque specifications for Emissions_sensors
Egr System
1 EGR Valve Bolts
M8 x 1.25
1
EGR Valve Bolts
M8 x 1.25
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Estimated value based on typical EGR valve bolt torque specifications.
2 EGR Pipe Bolts
M8 x 1.25
2
EGR Pipe Bolts
M8 x 1.25
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Estimated value based on typical EGR pipe bolt torque specifications.
Exhaust Manifold
1 Exhaust Manifold/Headers Bolts
M10 x 1.5
1
Exhaust Manifold/Headers Bolts
M10 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque sequence is critical to ensure even clamping force.
2 Exhaust Manifold/Headers to Cylinder Head Bolts
M10 x 1.5
2
Exhaust Manifold/Headers to Cylinder Head Bolts
M10 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque sequence is critical to ensure even clamping force.
Exhaust Pipe
1 Exhaust Pipe to Exhaust Manifold/Headers Bolts
M10 x 1.5
1
Exhaust Pipe to Exhaust Manifold/Headers Bolts
M10 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure the exhaust pipe is properly aligned before torquing.
2 Catalytic Converter to Exhaust Pipe Bolts
M10 x 1.5
2
Catalytic Converter to Exhaust Pipe Bolts
M10 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure the catalytic converter is properly aligned before torquing.
Oxygen Sensors
1 Oxygen Sensor (O2 Sensor)
M18 x 1.5
1
Oxygen Sensor (O2 Sensor)
M18 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on typical oxygen sensor torque specifications.
Exhaust
Torque specifications for Exhaust
Exhaust
Torque specifications for Exhaust
Exhaust Manifold
1 Exhaust Manifold/Headers to Cylinder Head Bolts
M10 x 1.25
1
Exhaust Manifold/Headers to Cylinder Head Bolts
M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure the bolts are tightened in a crisscross pattern to evenly distribute pressure.
2 Exhaust Pipe to Exhaust Manifold/Headers Bolts
M10 x 1.25
2
Exhaust Pipe to Exhaust Manifold/Headers Bolts
M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure the gasket is properly seated before tightening.
Catalytic Converter
1 Catalytic Converter to Exhaust Pipe Bolts
M10 x 1.25
1
Catalytic Converter to Exhaust Pipe Bolts
M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure the gasket is properly seated before tightening.
Muffler
1 Muffler to Exhaust Pipe Bolts
M10 x 1.25
1
Muffler to Exhaust Pipe Bolts
M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure the gasket is properly seated before tightening.
Exhaust Hangers
1 Exhaust Hanger Bolts
M8 x 1.25
1
Exhaust Hanger Bolts
M8 x 1.25
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.
Oxygen Sensor
1 Oxygen Sensor (O2 Sensor) Mounting Bolts
M12 x 1.25
1
Oxygen Sensor (O2 Sensor) Mounting Bolts
M12 x 1.25
Torque Specification
25.5 ft-lbs (34.5 N·m)
Important Notes
Ensure the sensor is properly seated before tightening.
Heat Shield
1 Exhaust Heat Shield Bolts
M6 x 1.0
1
Exhaust Heat Shield Bolts
M6 x 1.0
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.
Exhaust Flange
1 Exhaust Flange Bolts
M10 x 1.25
1
Exhaust Flange Bolts
M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure the gasket is properly seated before tightening.
Fuel
Torque specifications for Fuel
Fuel
Torque specifications for Fuel
Fuel Rail System
1 Fuel Rail Bolts
M8 x 1.25
1
Fuel Rail Bolts
M8 x 1.25
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Torque in a crisscross pattern to ensure even pressure distribution.
2 Fuel Injector Bolts
M6 x 1.0
2
Fuel Injector Bolts
M6 x 1.0
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Ensure injectors are properly seated before torquing.
Fuel Pump And Tank System
1 Fuel Pump Mounting Bolts
M8 x 1.25
1
Fuel Pump Mounting Bolts
M8 x 1.25
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Ensure the fuel pump flange is properly seated before torquing.
2 Fuel Tank Strap Bolts
M10 x 1.5
2
Fuel Tank Strap Bolts
M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure the fuel tank is properly aligned before torquing.
3 Fuel Tank Sender Unit Bolts
M6 x 1.0
3
Fuel Tank Sender Unit Bolts
M6 x 1.0
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Ensure the sender unit gasket is properly seated.
Fuel Delivery System
1 Fuel Filler Neck Bolts
M8 x 1.25
1
Fuel Filler Neck Bolts
M8 x 1.25
Torque Specification
26 ft-lbs (35 N·m)
Important Notes
Ensure the filler neck gasket is properly seated.
2 Fuel Filter Bolt/Nut
M10 x 1.5
2
Fuel Filter Bolt/Nut
M10 x 1.5
Torque Specification
26 ft-lbs (35 N·m)
Important Notes
Ensure the filter is properly aligned with fuel lines.
3 Fuel Line Fittings
M8 x 1.25
3
Fuel Line Fittings
M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Ensure fittings are properly aligned and seated.
Fuel Pressure Regulation
1 Fuel Pressure Regulator Bolts
M6 x 1.0
1
Fuel Pressure Regulator Bolts
M6 x 1.0
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Ensure the regulator is properly seated before torquing.
Fuel Cap
1 Fuel Cap
N/A (Hand Tight)
1
Fuel Cap
N/A (Hand Tight)
Torque Specification
N/A
Important Notes
Hand-tighten until the cap clicks, then give an additional 1/4 turn.
Hvac
Torque specifications for Hvac
Hvac
Torque specifications for Hvac
Ac Compressor
1 A/C Compressor Mounting Bolts
M10 x 1.25
1
A/C Compressor Mounting Bolts
M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute load.
Ac Lines
1 A/C Line Fittings
M8 x 1.25
1
A/C Line Fittings
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Use a torque wrench to avoid overtightening, which can damage the fittings.
Evaporator Housing
1 Evaporator Core Housing Bolts
M6 x 1.0
1
Evaporator Core Housing Bolts
M6 x 1.0
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Estimated value based on similar housing bolts. Ensure even tightening to avoid warping.
Blower Motor
1 Blower Motor Mounting Bolts
M6 x 1.0
1
Blower Motor Mounting Bolts
M6 x 1.0
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Estimated value based on similar motor mounting bolts.
Heater Core
1 Heater Core Inlet/Outlet Fittings
M8 x 1.25
1
Heater Core Inlet/Outlet Fittings
M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on similar coolant line fittings.
Condenser
1 Condenser Mounting Bolts
M8 x 1.25
1
Condenser Mounting Bolts
M8 x 1.25
Torque Specification
14 ft-lbs (19 N·m)
Important Notes
Estimated value based on similar mounting bolts.
Control Panel
1 HVAC Control Panel Mounting Screws
M5 x 0.8
1
HVAC Control Panel Mounting Screws
M5 x 0.8
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated value based on similar control panel screws.
Suspension
Torque specifications for Suspension
Suspension
Torque specifications for Suspension
Front Suspension
1 Strut/Shock Absorber Mounting Bolts
M14 x 1.5
1
Strut/Shock Absorber Mounting Bolts
M14 x 1.5
Torque Specification
44 ft-lbs (60 N·m)
Important Notes
Torque value is an average of the specified range.
2 Control Arm Bolts
M16 x 1.5
2
Control Arm Bolts
M16 x 1.5
Torque Specification
80 ft-lbs (109 N·m)
Important Notes
Torque value is an average of the specified range.
3 Upper Control Arm Bushing Bolts
M12 x 1.25
3
Upper Control Arm Bushing Bolts
M12 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated torque value based on general industry standards.
4 Lower Control Arm Bolts
M18 x 1.5
4
Lower Control Arm Bolts
M18 x 1.5
Torque Specification
90 ft-lbs (122 N·m)
Important Notes
Estimated torque value based on general industry standards.
5 Steering Knuckle Bolts
M20 x 1.5
5
Steering Knuckle Bolts
M20 x 1.5
Torque Specification
80 ft-lbs (109 N·m)
Important Notes
Estimated torque value based on general industry standards.
Steering System
1 Tie Rod End Nut
M14 x 1.5
1
Tie Rod End Nut
M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Torque value is an average of the specified range.
2 Ball Joint Nut
M16 x 1.5
2
Ball Joint Nut
M16 x 1.5
Torque Specification
57 ft-lbs (77 N·m)
Important Notes
Torque value is an average of the specified range.
Sway Bar System
1 Sway Bar Link Nut
M14 x 1.5
1
Sway Bar Link Nut
M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Torque value is an average of the specified range.
Spring and Shock Absorber System
1 Coil Spring Mounting Bolts
M12 x 1.25
1
Coil Spring Mounting Bolts
M12 x 1.25
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated torque value based on general industry standards.
Troubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
1
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
2
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
3
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the recommended torque specifications for the cylinder head bolts on a 1999-2006 Mazda MPV?
Q1
What are the recommended torque specifications for the cylinder head bolts on a 1999-2006 Mazda MPV?
Cylinder head bolts should be torqued to 65 ft-lbs (88 Nm) in three stages: 25 ft-lbs (34 Nm), then 45 ft-lbs (61 Nm), and finally to 65 ft-lbs (88 Nm) using an accurate torque wrench.
Q2 What IS the proper tightening sequence for the intake and exhaust manifold bolts?
Q2
What IS the proper tightening sequence for the intake and exhaust manifold bolts?
Tighten the bolts in the following sequence, starting from the center and working outwards: 1. Intake manifold bolts: 18 ft-lbs (25 Nm) 2. Exhaust manifold bolts: 22 ft-lbs (30 Nm)
Q3 What type of torque wrench IS recommended for use on critical bolts such as connecting rod bolts and crankshaft bolts?
Q3
What type of torque wrench IS recommended for use on critical bolts such as connecting rod bolts and crankshaft bolts?
Use a calibrated and certified click-type torque wrench to ensure accurate and consistent torque application. Follow the manufacturer's instructions for proper usage and maintenance.
Q4 How can I prevent over-tightening bolts?
Q4
How can I prevent over-tightening bolts?
Always use a calibrated torque wrench and follow the specified torque values. Avoid using impact wrenches or excessive force when tightening bolts. Over-tightening can damage threads and compromise the integrity of the joint.
Q5 What IS the recommended torque for the lug nuts on the wheel assembly?
Q5
What IS the recommended torque for the lug nuts on the wheel assembly?
Tighten the lug nuts to 80-95 ft-lbs (108-129 Nm). Use a star pattern and tighten the nuts gradually and evenly to ensure proper seating.
Q6 When should I re-torque bolts after initial installation?
Q6
When should I re-torque bolts after initial installation?
Some bolts, such as cylinder head bolts and suspension bolts, require re-torquing after a specified break-in period. Refer to the Mazda service manual for specific re-torque intervals and procedures.
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
Mazda Service Tool Kit
Designed specifically for Mazda vehicles, this kit includes essential tools for various repairs and maintenance tasks on the mpv.
- Combination wrenches and sockets in metric sizes
- Screwdrivers, pliers, and hex keys
- Specialized tools for ignition system, brake caliper, and other components
- Durable and resistant to corrosion
Service Procedures
Engine Mechanical Repair Procedures
Comprehensive technical procedures for engine disassembly, inspection, repair, and reassembly, including torque specifications.
- Disassembly instructions with torque values for cylinder head, camshaft, and more.
- Inspection and measurement procedures for wear and damage assessment.
- Reassembly guidelines with torque specifications for engine components
- Timing belt replacement with specific torque values.
Technical Service Bulletins
Rear Suspension Bushing Torque Specification Update
2004-08-15Updates the rear suspension bushing torque specifications for improved durability and handling.
1999-2006 mpv
Resolution: Revised torque specifications for the rear suspension bushings.
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General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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