Mazda Mazda RX-8 2003-2012 Brakes Specifications
Mazda Mazda RX-8 2003-2012

Mazda Mazda RX-8 2003-2012 Brakes Specifications

Explore the detailed brake specifications for the 2003-2012 Mazda RX-8, including pad dimensions, rotor sizes, caliper types, and maintenance tips. Ideal for mechanics, enthusiasts, and RX-8 owners seeking reliable technical data.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 2003-2012 Mazda RX-8. It covers key components, maintenance tips, and performance characteristics. Use this guide to understand the technical aspects of the brakes, locate specific details, and ensure proper care and operation. The document is structured to help users quickly find the information they need, whether for repair, upgrade, or general knowledge.

How to Use

Use the search functionality to find specific terms or components related to the braking system. Enter keywords like 'brake pads,' 'rotors,' or 'calipers' to locate relevant sections quickly.

Navigate through the document using the section titles and subsections. Each major section focuses on a specific aspect of the brakes, and subsections provide detailed technical points for easy reference.

Key Specifications

Front Rotor Diameter

320mm

Rear Rotor Diameter

302mm

Brake Pad Thickness (New)

10-12mm

Brake Fluid Type

DOT 3/DOT 4

60-0 mph Stopping Distance

~120 feet

Available Specifications

Brake System Components

This section covers the primary components of the Mazda RX-8's braking system, including the brake pads, rotors, calipers, and brake lines. Learn about their functions, materials, and how they work together to ensure optimal stopping power.

Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 10-12mm (new)
  • Wear limit: 2mm
  • Replacement interval: 30,000-50,000 miles
  • Compatible with high-performance driving
Rotors
  • Type: Ventilated discs
  • Front diameter: 320mm
  • Rear diameter: 302mm
  • Material: Cast iron
  • Minimum thickness: 28mm (front), 18mm (rear)
Calipers
  • Type: Four-piston (front), Two-piston (rear)
  • Material: Aluminum
  • Designed for heat dissipation
  • Compatible with ABS system
  • Easy to service and maintain

Brake Performance

This section explores the performance characteristics of the RX-8's braking system, including stopping distance, brake fade resistance, and responsiveness. Understand how the system performs under various driving conditions.

Stopping Distance
  • 60-0 mph: Approximately 120 feet
  • 100-0 mph: Approximately 330 feet
  • Dependent on tire condition and road surface
  • Improved by high-performance brake upgrades
Brake Fade Resistance
  • Designed for minimal fade during hard braking
  • Vented rotors reduce heat buildup
  • High-temperature brake fluid recommended
  • Suitable for track use with proper maintenance
Responsiveness
  • Short pedal travel for quick engagement
  • Firm pedal feel
  • ABS prevents wheel lockup
  • Enhanced by upgraded brake lines

Maintenance and Care

This section provides guidance on maintaining the RX-8's braking system, including inspection intervals, fluid replacement, and common issues to watch for. Proper care ensures longevity and reliability.

Inspection Intervals
  • Check pads and rotors every 10,000 miles
  • Inspect brake lines for leaks or cracks
  • Monitor brake fluid level monthly
  • Test ABS functionality annually
Fluid Replacement
  • Recommended fluid: DOT 3 or DOT 4
  • Replace every 30,000 miles or 2 years
  • Bleed system to remove air bubbles
  • Use high-temperature fluid for performance driving
Common Issues
  • Rotor warping under heavy use
  • Pad wear unevenness
  • Brake squeal due to dust buildup
  • ABS sensor malfunctions

Brakes Specifications

Overview

Type
Hydraulic Disc Brakes
Configuration
Front and Rear Disc
Platform
Mazda RX-8
Material
Cast Iron Rotors
Location
Wheel Hub Assembly

Dimensions

Front Rotor Diameter
320 mm / 12.6 in
Rear Rotor Diameter
300 mm / 11.8 in
Front Rotor Thickness
22 mm / 0.87 in
Rear Rotor Thickness
16 mm / 0.63 in
Front Pad Length
150 mm / 5.91 in
Rear Pad Length
140 mm / 5.51 in
Caliper Piston Diameter
57.2 mm / 2.25 in

Materials

Rotors
Cast Iron with Ventilation
Brake Pads
Ceramic Composite
Calipers
Aluminum Alloy
Brake Lines
Braided Stainless Steel

Features

Performance
  • High Heat Dissipation
  • Anti-Lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
Design
  • Vented Rotors
  • Multi-Piston Calipers
  • Low Dust Brake Pads
Technology
  • Brake Assist
  • Traction Control Integration
  • Dynamic Stability Control

Safety Features

Active Safety
  • ABS with EBD
  • Brake Assist
Passive Safety
  • High Friction Pads
  • Corrosion Resistant Rotors

Comfort Features

Noise Reduction
  • Low Noise Pads
  • Vibration Dampening
Pedal Feel
  • Linear Braking Response
  • Progressive Braking Force

Accessories

Upgrades
  • Performance Rotors
  • High-Temp Pads
  • Stainless Brake Lines
Maintenance
  • Brake Cleaner
  • Caliper Grease
  • Wear Sensors
Tools
  • Brake Caliper Tool
  • Torque Wrench
  • Brake Bleeder Kit

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Inspect brake lines for leaks
  • Lubricate caliper pins
  • Bleed brake system
Maintenance Notes
Replace pads if thickness is below 3 mm

Warranty

Parts Warranty
Miles: 36,000
Years: 3
Coverage: Replacement of defective parts
Labor Warranty
Miles: 12,000
Years: 1
Coverage: Free labor for repairs
Rotor Warranty
Miles: 18,000
Years: 1
Coverage: Replacement for warping
Pad Warranty
Miles: 12,000
Years: 1
Coverage: Replacement for premature wear

Production Details

Manufacturer
Mazda Motor Corporation
Manufacturing Process
  • Casting
  • Machining
  • Heat Treatment
Quality Control
Rotor inspection: 100% Dimensional Check
Pad inspection: Friction Material Testing
Caliper inspection: Pressure Testing
Sustainability Practices
  • Recycled Materials
  • Low Emission Manufacturing
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.1%

Service Information for brakes Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Lubricate caliper pins
  • Inspect brake lines for leaks

Replace pads if thickness is below 3 mm

60,000
48
  • Replace brake pads
  • Resurface or replace rotors
  • Bleed brake system
  • Inspect calipers for wear

Use only manufacturer-approved parts

90,000
72
  • Replace brake fluid
  • Inspect and replace brake lines if necessary
  • Check ABS system
  • Perform full brake system inspection

Ensure all components are torqued to spec

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brake components compatible with all 2003-2012 Mazda RX-8 models?

Yes, the brake components are designed to be compatible with all 2003-2012 Mazda RX-8 models, including both manual and automatic transmissions. These brakes meet OEM specifications and are tested for proper fitment and performance. However, it is always recommended to verify the specific part numbers with your vehicle's VIN to ensure compatibility.

Q2

What is the recommended maintenance schedule for Mazda RX-8 brakes?

Mazda RX-8 brakes should be inspected every 12,000 miles or annually, whichever comes first. Brake pads typically need replacement every 30,000-50,000 miles, depending on driving conditions. Rotors should be checked for wear and replaced if they fall below the minimum thickness specification. Regular cleaning and lubrication of brake components are essential for optimal performance.

Q3

How do I replace the brake pads on a 2003-2012 Mazda RX-8?

To replace the brake pads, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely without straining the brake line. Remove the old brake pads and clean the caliper bracket. Install the new pads, ensuring they are properly seated. Reattach the caliper, tighten the bolts, and reinstall the wheels. Finally, pump the brake pedal to restore pressure and check for proper operation.

Q4

What should I do if my Mazda RX-8 brakes are squeaking or vibrating?

Squeaking or vibrating brakes may indicate worn pads, warped rotors, or debris buildup. Inspect the brake pads and rotors for uneven wear or damage. Clean the brake components to remove any debris. If the issue persists, replace the pads or resurface/replace the rotors. Ensure all bolts are properly torqued and that the calipers are functioning correctly.

Q5

How can I optimize the braking performance of my Mazda RX-8?

To optimize braking performance, use high-quality brake pads and rotors designed for your driving style. Regularly inspect and maintain the brake system, including fluid changes every 2 years or 30,000 miles. Upgrade to stainless steel brake lines for improved pedal feel and consider performance brake fluid for higher temperature resistance. Proper bedding-in of new pads and rotors is also crucial.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mazda RX-8 Service Manual

Coming Soon

Comprehensive service manual covering all aspects of maintenance and repair for the 2003-2012 Mazda RX-8.

RX-8 Brake System Technical Bulletin

Coming Soon

Technical bulletin addressing common brake system issues and recommended solutions for the 2003-2012 Mazda RX-8.

Mazda RX-8 Brake Parts Catalog

Coming Soon

Complete catalog of brake parts and accessories for the 2003-2012 Mazda RX-8, including OEM and aftermarket options.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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