Mazda Mazda Protege 1999-2003 Brakes Specifications
Mazda Mazda Protege 1999-2003

Mazda Mazda Protege 1999-2003 Brakes Specifications

Explore the complete brake specifications for the 1999-2003 Mazda Protege, including rotor sizes, pad dimensions, caliper types, and maintenance tips. Ideal for repairs, upgrades, and performance tuning.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 1999-2003 Mazda Protege. It is designed to assist users in understanding the components, maintenance requirements, and performance characteristics of the brakes. Use the search functionality to locate specific terms or navigate through sections to explore detailed information about brake types, dimensions, and maintenance tips.

How to Use

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Key Specifications

Front Rotor Diameter

255 mm

Rear Rotor Diameter

251 mm

Brake Pad Thickness (New)

10-12 mm

Stopping Distance (60-0 mph)

130 feet

Brake Fluid Type

DOT 3 or DOT 4

Available Specifications

Brake System Components

This section covers the primary components of the Mazda Protege's braking system, including the brake pads, rotors, calipers, and master cylinder. Learn about their functions, materials, and how they work together to ensure safe stopping.

Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 10-12 mm (new)
  • Replacement interval: 30,000-70,000 miles
  • Compatibility: Specific to front or rear axles
Brake Rotors
  • Type: Ventilated front, solid rear
  • Diameter: 255 mm (front), 251 mm (rear)
  • Thickness: 22 mm (front), 9 mm (rear)
  • Material: Cast iron
Brake Calipers
  • Type: Single-piston floating
  • Material: Aluminum alloy
  • Function: Applies pressure to brake pads
  • Maintenance: Inspect for leaks and wear

Brake Performance

Explore the performance characteristics of the Mazda Protege's braking system, including stopping distance, pedal feel, and heat dissipation. This section also covers factors affecting performance and tips for optimal braking.

Stopping Distance
  • 60-0 mph: Approximately 130 feet
  • Affected by tire condition and road surface
  • Improves with upgraded brake components
  • Tested under dry conditions
Pedal Feel
  • Firm and responsive
  • Adjustable via brake booster
  • Affected by brake fluid level
  • Spongy feel indicates air in the system
Heat Dissipation
  • Ventilated rotors reduce heat buildup
  • High-temperature brake fluid recommended
  • Avoid prolonged heavy braking
  • Signs of overheating: warped rotors, brake fade

Maintenance and Troubleshooting

This section provides guidance on maintaining the braking system and troubleshooting common issues. Learn how to inspect, replace, and service brake components to ensure safety and longevity.

Inspection Tips
  • Check brake pad thickness every 10,000 miles
  • Inspect rotors for scoring or warping
  • Look for fluid leaks around calipers
  • Test brake fluid moisture content annually
Replacement Guidelines
  • Replace pads when thickness is below 3 mm
  • Resurface or replace rotors if warped
  • Use OEM or high-quality aftermarket parts
  • Bleed brake system after component replacement
Common Issues
  • Squeaking or grinding noises
  • Pulling to one side during braking
  • Soft or spongy brake pedal
  • Brake warning light on dashboard

Brakes Specifications

Overview

Type
Hydraulic disc (front), drum (rear)
Configuration
Dual-circuit, diagonally split
Platform
Mazda Protege 1999-2003
Material
Cast iron rotors, steel drums
Location
Front and rear axles

Dimensions

Front Rotor Diameter
10.1 inches (256 mm)
Front Rotor Thickness
0.98 inches (25 mm)
Rear Drum Diameter
7.87 inches (200 mm)
Rear Drum Width
1.57 inches (40 mm)
Brake Pad Length
5.12 inches (130 mm)
Brake Pad Width
2.36 inches (60 mm)
Brake Pad Thickness
0.47 inches (12 mm)
Master Cylinder Diameter
0.87 inches (22 mm)

Materials

Rotors
Cast iron with anti-corrosion coating
Drums
Steel with heat-resistant lining
Brake Pads
Semi-metallic friction material
Brake Lines
Steel braided with rubber coating
Calipers
Aluminum alloy

Features

Braking System
  • Anti-lock Braking System (ABS) optional
  • Electronic Brakeforce Distribution (EBD)
  • Hydraulic brake booster
  • Dual-piston front calipers
Performance
  • High thermal capacity rotors
  • Fade-resistant brake pads
  • Optimized pedal feel
  • Quick-response braking
Durability
  • Corrosion-resistant rotors
  • Reinforced brake lines
  • Long-lasting drum linings
  • Dust-resistant pad design
Safety
  • Dual-circuit fail-safe design
  • Automatic brake adjustment (rear drums)
  • Low brake fluid warning system
  • Parking brake integrated with rear drums
Maintenance
  • Easy-access caliper bolts
  • Replaceable brake pad shims
  • Self-adjusting rear drums
  • Standardized rotor replacement

Safety Features

System Redundancy
  • Dual hydraulic circuits
  • Independent front and rear braking
Emergency Features
  • Parking brake as emergency backup
  • ABS for skid prevention
Monitoring
  • Brake pad wear sensors
  • Low fluid level sensor

Comfort Features

Noise Reduction
  • Anti-squeal shims
  • Vibration-dampening rotors
Pedal Feel
  • Optimized brake booster
  • Linear pedal response
Maintenance Ease
  • Tool-free drum adjustment
  • Quick-change pad design
Environmental
  • Low-dust brake pads
  • Recyclable rotor materials

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Tools
  • Brake caliper tool
  • Drum brake spring tool
  • Brake bleeder kit
Maintenance Kits
  • Brake pad replacement kit
  • Drum brake service kit
  • Brake fluid flush kit

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Inspect brake lines for leaks
  • Adjust rear drum brakes
  • Test parking brake function
Maintenance Notes
Replace brake fluid every 30,000 miles or 2 years

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Replacement for wear under normal use
Rotors
Miles: 36,000
Years: 3
Coverage: Replacement for warping or cracking
Calipers
Miles: 60,000
Years: 5
Coverage: Replacement for leaks or failure
Master Cylinder
Miles: 60,000
Years: 5
Coverage: Replacement for leaks or failure

Production Details

Manufacturer
Mazda Motor Corporation
Manufacturing Process
  • Precision casting for rotors
  • CNC machining for calipers
  • Heat treatment for durability
  • Automated assembly
Quality Control
Rotor inspection: Ultrasonic testing for cracks
Caliper Testing: Hydraulic pressure testing
Pad Quality: Friction coefficient verification
Sustainability Practices
  • Recycled materials in brake pads
  • Eco-friendly brake fluid
  • Low-emission manufacturing
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.01%
Lead Time: 4 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect brake pad thickness
  • Check rotor surface condition
  • Inspect brake lines for leaks
  • Test parking brake function
  • Adjust rear drum brakes

Ensure proper brake fluid level and quality

24,000
24
  • Replace brake pads if necessary
  • Resurface or replace rotors
  • Inspect caliper function
  • Flush and replace brake fluid
  • Check ABS system operation

Use manufacturer-approved brake fluid

60,000
60
  • Replace rear drum brake shoes
  • Inspect and replace brake hardware
  • Check master cylinder function
  • Perform full brake system bleed
  • Test ABS and EBD systems

Requires specialized diagnostic tools

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 1999-2003 Mazda Protege models?

The brakes are designed to be compatible with all 1999-2003 Mazda Protege models, including the DX, LX, and ES trims. However, it is recommended to verify the specific brake system type (e.g., disc or drum) for your vehicle, as some trims may have variations. Always cross-check part numbers with your vehicle's manual or consult a professional for confirmation.

Q2

What is the recommended maintenance schedule for Mazda Protege brakes?

For optimal performance, inspect the brake pads every 12,000 miles and replace them if worn below 3mm. Rotors should be checked for warping or scoring every 25,000 miles. Brake fluid should be flushed and replaced every 30,000 miles or as specified in your owner's manual. Regular inspections of brake lines and calipers are also recommended to ensure safety and longevity.

Q3

How do I replace the brake pads on a 1999-2003 Mazda Protege?

To replace the brake pads, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old pads and inspect the rotors. If necessary, resurface or replace the rotors. Install the new pads, reassemble the caliper, and tighten the bolts to the manufacturer's specifications. Finally, pump the brake pedal to restore pressure before driving.

Q4

What should I do if my Mazda Protege brakes are squeaking or vibrating?

Squeaking or vibrating brakes may indicate worn pads, uneven rotors, or debris in the braking system. Inspect the pads for wear and replace if necessary. Check the rotors for warping or scoring and resurface or replace them. Clean the brake components thoroughly and apply brake grease to the back of the pads to reduce noise. If issues persist, consult a professional mechanic.

Q5

How can I improve the braking performance of my Mazda Protege?

To enhance braking performance, consider upgrading to high-performance brake pads and slotted or drilled rotors for better heat dissipation. Ensure proper bedding-in of new pads by following the manufacturer's instructions. Regularly check and maintain brake fluid levels and quality. Additionally, inspect and replace worn suspension components, as they can affect braking efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1999-2003 Mazda Protege Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for the 1999-2003 Mazda Protege.

Mazda Protege Brake System Technical Bulletin

Coming Soon

Technical service bulletin addressing common brake system issues and recommended solutions for the 1999-2003 Mazda Protege.

Mazda Protege Brake Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket brake parts compatible with the 1999-2003 Mazda Protege.

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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