Mazda Mazda Protege 1990-1994 Brakes Specifications
Explore detailed brake specifications for the 1990-1994 Mazda Protege, including rotors, pads, calipers, and drums. Ideal for maintenance, repair, and upgrades to ensure optimal braking performance and safety.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 1990-1994 Mazda Protege. It is designed to assist users in understanding the components, maintenance, and performance of the brakes. Use the search and navigation instructions to quickly locate specific details or browse through sections for comprehensive insights.
How to Use
Use the search functionality by entering keywords related to the brakes, such as 'rotor size' or 'brake pad type'. This will highlight relevant sections and subsections for quick access.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Front Rotor Diameter
10.1 inches (256 mm)
Rear Drum Diameter
7.87 inches (200 mm)
Master Cylinder Bore
0.87 inches (22 mm)
Brake Fluid Type
DOT 3 or DOT 4
System Pressure
1,000-1,200 psi
Available Specifications
Front Brakes
This section covers the specifications and details of the front braking system, including rotor size, caliper type, and brake pad dimensions. It also provides insights into maintenance and performance characteristics.
Front Brakes
This section covers the specifications and details of the front braking system, including rotor size, caliper type, and brake pad dimensions. It also provides insights into maintenance and performance characteristics.
Rotor Specifications
- Diameter: 10.1 inches (256 mm)
- Thickness: 0.98 inches (25 mm)
- Material: Cast iron
- Ventilation: Vented design for heat dissipation
- Minimum thickness after machining: 0.91 inches (23 mm)
Caliper and Pad Details
- Caliper type: Single-piston floating
- Brake pad material: Semi-metallic
- Pad dimensions: 4.72 x 1.97 inches (120 x 50 mm)
- Pad thickness (new): 0.47 inches (12 mm)
- Minimum pad thickness: 0.12 inches (3 mm)
Rear Brakes
This section provides information on the rear braking system, including drum and rotor specifications, brake shoe dimensions, and maintenance tips for optimal performance.
Rear Brakes
This section provides information on the rear braking system, including drum and rotor specifications, brake shoe dimensions, and maintenance tips for optimal performance.
Drum Specifications
- Diameter: 7.87 inches (200 mm)
- Width: 1.57 inches (40 mm)
- Material: Cast iron
- Minimum internal diameter after machining: 7.99 inches (203 mm)
Brake Shoe Details
- Shoe material: Organic compound
- Shoe dimensions: 7.87 x 1.57 inches (200 x 40 mm)
- Lining thickness (new): 0.24 inches (6 mm)
- Minimum lining thickness: 0.04 inches (1 mm)
Hydraulic System
This section focuses on the hydraulic components of the braking system, including master cylinder specifications, brake fluid type, and line pressure details.
Hydraulic System
This section focuses on the hydraulic components of the braking system, including master cylinder specifications, brake fluid type, and line pressure details.
Master Cylinder
- Bore diameter: 0.87 inches (22 mm)
- Reservoir capacity: 0.42 quarts (0.4 liters)
- Material: Aluminum alloy
- Type: Tandem design
Brake Fluid and Pressure
- Fluid type: DOT 3 or DOT 4
- System pressure: 1,000-1,200 psi
- Fluid replacement interval: Every 2 years or 30,000 miles
- Bleeding procedure: Manual or pressure method
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Brakes Specifications
Overview
- Type
- Hydraulic disc (front), drum (rear)
- Configuration
- Dual-circuit, diagonally split
- Platform
- Front-wheel drive
- Material
- Cast iron rotors, steel drums
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 9.4 inches (239 mm)
- Front Rotor Thickness
- 0.98 inches (25 mm)
- Rear Drum Diameter
- 7.87 inches (200 mm)
- Rear Drum Width
- 1.57 inches (40 mm)
- Brake Pad Length
- 5.12 inches (130 mm)
- Brake Pad Width
- 2.36 inches (60 mm)
- Brake Fluid Capacity
- 0.5 liters (16.9 fl oz)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Drums
- Steel with heat-resistant lining
- Brake Pads
- Semi-metallic friction material
- Brake Lines
- Reinforced rubber with steel braiding
Features
- Braking System
-
- Dual-circuit hydraulic system
- Proportioning valve for rear brakes
- Vacuum-assisted brake booster
- Front Brakes
-
- Ventilated disc rotors
- Single-piston calipers
- Wear indicator sensors
- Rear Brakes
-
- Self-adjusting drum brakes
- Mechanical parking brake
- Dust shields for protection
- Fluid System
-
- DOT 3 or DOT 4 compatible
- Reservoir with level sensor
- Bleed valves for maintenance
- Safety Systems
-
- Anti-lock braking system (ABS) optional
- Brake force distribution
- Emergency brake assist
Safety Features
- Brake Components
-
- Heat-resistant materials
- Corrosion-resistant coatings
- Reinforced brake lines
- System Redundancy
-
- Dual-circuit design
- Independent front and rear circuits
- Driver Assistance
-
- Brake warning light
- Low fluid level sensor
- Parking brake indicator
Comfort Features
- Pedal Response
-
- Smooth pedal feel
- Adjustable pedal height
- Low noise operation
- Maintenance
-
- Easy access to brake components
- Self-adjusting rear brakes
- Minimal dust generation
- Environmental
-
- Low brake dust emission
- Eco-friendly brake pad materials
- Recyclable components
Accessories
- Upgrades
-
- Performance brake pads
- Slotted rotors
- Stainless steel brake lines
- Tools
-
- Brake bleeder kit
- Caliper compression tool
- Drum brake spring tool
- Maintenance Kits
-
- Brake pad replacement kit
- Brake fluid flush kit
- Drum brake hardware kit
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for leaks
- Adjust parking brake
- Test brake system performance
- Maintenance Notes
- Replace brake fluid every 2 years or 24,000 miles
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Replacement for wear under normal use
- Rotors
- Miles: 36,000Years: 3Coverage: Replacement for warping or defects
- Calipers
- Miles: 50,000Years: 5Coverage: Replacement for leaks or failure
- Brake Lines
- Miles: 60,000Years: 5Coverage: Replacement for corrosion or damage
Production Details
- Manufacturer
- Mazda Motor Corporation
- Manufacturing Process
-
- Precision casting for rotors
- CNC machining for calipers
- Heat treatment for durability
- Quality Control
- Testing: Heat resistance testing, Pressure testing for brake lines, Wear testing for brake padsStandards: ISO 9001 certified, JIS D 4411 compliance, DOT safety standards
- Sustainability Practices
-
- Recycled materials in brake components
- Low-emission manufacturing
- Eco-friendly packaging
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.01%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for leaks
- Adjust parking brake
- Test brake system performance
Ensure proper torque on all brake components
- Replace brake fluid
- Inspect calipers for wear
- Check rear drum brake components
- Test ABS functionality
- Lubricate brake hardware
Use manufacturer-recommended brake fluid
- Replace brake pads and rotors
- Inspect and replace brake lines if necessary
- Check brake booster operation
- Test parking brake efficiency
- Perform full brake system flush
Replace all components in axle pairs for balanced braking
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are brake pads and rotors for the 1990-1994 Mazda Protege interchangeable with other models?
Are brake pads and rotors for the 1990-1994 Mazda Protege interchangeable with other models?
Brake pads and rotors for the 1990-1994 Mazda Protege are model-specific and not interchangeable with other Mazda models or years. The Protege uses a unique brake system design, including 9.4-inch front rotors and 8.9-inch rear drums or rotors, depending on the trim. Always verify compatibility using the vehicle's VIN or consult a parts catalog to ensure proper fitment.
Q2 What is the recommended maintenance schedule for the brakes on a 1990-1994 Mazda Protege?
What is the recommended maintenance schedule for the brakes on a 1990-1994 Mazda Protege?
For the 1990-1994 Mazda Protege, inspect brake pads and rotors every 12,000 miles or annually. Replace brake pads when they reach 3mm thickness or show uneven wear. Rotors should be resurfaced or replaced if they are warped or below the minimum thickness specification. Brake fluid should be flushed every 30,000 miles or 2 years to maintain optimal performance and safety.
Q3 How do I replace the brake pads on a 1990-1994 Mazda Protege?
How do I replace the brake pads on a 1990-1994 Mazda Protege?
To replace brake pads on a 1990-1994 Mazda Protege, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old pads and inspect the rotors. Install new pads, ensuring they are seated correctly. Reattach the caliper and tighten bolts to the manufacturer's torque specification. Test the brakes before driving.
Q4 What should I do if my 1990-1994 Mazda Protege brakes are squeaking or vibrating?
What should I do if my 1990-1994 Mazda Protege brakes are squeaking or vibrating?
Squeaking or vibrating brakes on a 1990-1994 Mazda Protege may indicate worn pads, warped rotors, or debris in the braking system. Inspect the pads and rotors for wear or damage. Clean the brake components and apply anti-squeal compound to the back of the pads. If the issue persists, resurface or replace the rotors and ensure proper caliper alignment.
Q5 How can I improve the braking performance of my 1990-1994 Mazda Protege?
How can I improve the braking performance of my 1990-1994 Mazda Protege?
To enhance braking performance, upgrade to high-performance brake pads and rotors designed for the 1990-1994 Mazda Protege. Use DOT 4 brake fluid for better heat resistance. Ensure proper bedding-in of new pads by following the manufacturer's instructions. Regularly inspect and maintain the brake system, including calipers and lines, to ensure optimal functionality.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1990-1994 Mazda Protege Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and specifications for the 1990-1994 Mazda Protege.
Mazda Technical Service Bulletin: Brake System Updates
Coming SoonDetails updates and fixes for common brake system issues in the 1990-1994 Mazda Protege.
1990-1994 Mazda Protege Brake Parts Catalog
Coming SoonCatalog listing OEM and aftermarket brake components for the 1990-1994 Mazda Protege.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.