Mazda Mazda MPV 1989-1998 Brakes Specifications
Mazda Mazda MPV 1989-1998

Mazda Mazda MPV 1989-1998 Brakes Specifications

Explore the complete brake specifications for the 1989-1998 Mazda MPV, including rotor sizes, caliper types, pad dimensions, and hydraulic system details. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 1989-1998 Mazda MPV. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly find relevant information or explore the sections for a comprehensive understanding of the MPV's braking system.

How to Use

Use the search functionality to locate specific brake components or terms. Enter keywords like 'rotor diameter' or 'brake pad material' to find relevant details quickly.

Navigate through the sections by clicking on the titles or using the table of contents. Each section is organized into subsections for easy access to specific brake-related information.

Key Specifications

Front Rotor Diameter

10.9 inches (277 mm)

Rear Drum Diameter

9.1 inches (230 mm)

Brake Fluid Type

DOT 3 or DOT 4

Master Cylinder Bore

0.87 inches (22 mm)

Brake Pad Thickness

0.47 inches (12 mm)

Available Specifications

Front Brakes

This section covers the front braking system of the 1989-1998 Mazda MPV, including the brake calipers, rotors, and pads. It provides details on dimensions, materials, and maintenance tips to ensure optimal performance and safety.

Brake Calipers
  • Single-piston floating calipers
  • Cast iron construction for durability
  • Compatible with standard brake pads
  • Easy to service and replace
  • Designed for minimal heat transfer
  • Includes dust boots for protection
Brake Rotors
  • Ventilated rotor design for heat dissipation
  • Diameter: 10.9 inches (277 mm)
  • Thickness: 0.98 inches (25 mm)
  • Made from high-carbon cast iron
  • Resistant to warping and cracking
  • Replaceable with aftermarket options
Brake Pads
  • Semi-metallic compound for improved stopping power
  • Thickness: 0.47 inches (12 mm) when new
  • Includes wear indicators for easy monitoring
  • Compatible with OEM and aftermarket rotors
  • Low dust formulation for cleaner wheels
  • Designed for quiet operation

Rear Brakes

This section details the rear braking system, including drum brakes and optional rear disc brakes. It provides information on components, dimensions, and maintenance practices to ensure reliable performance.

Drum Brakes
  • Standard on base models
  • Drum diameter: 9.1 inches (230 mm)
  • Shoe width: 1.5 inches (38 mm)
  • Self-adjusting mechanism for consistent performance
  • Includes parking brake functionality
  • Requires periodic adjustment
Rear Disc Brakes
  • Optional on higher trims
  • Single-piston calipers
  • Rotor diameter: 10.1 inches (256 mm)
  • Thickness: 0.39 inches (10 mm)
  • Provides improved stopping power
  • Easier to maintain than drum brakes

Brake Fluid and Hydraulics

This section explains the brake fluid requirements and hydraulic system components, including the master cylinder and brake lines. It highlights the importance of proper fluid maintenance for safe operation.

Brake Fluid
  • DOT 3 or DOT 4 fluid recommended
  • Boiling point: 401°F (205°C) for DOT 3
  • Boiling point: 446°F (230°C) for DOT 4
  • Fluid capacity: 0.8 quarts (0.75 liters)
  • Requires periodic replacement
  • Avoid mixing different fluid types
Master Cylinder
  • Dual-circuit design for safety
  • Bore diameter: 0.87 inches (22 mm)
  • Includes fluid reservoir with level sensor
  • Compatible with ABS systems
  • Easy to bleed and maintain
  • Replaceable with OEM or aftermarket parts
Brake Lines
  • Steel braided lines for durability
  • Resistant to corrosion and wear
  • Includes flexible hoses for calipers
  • Designed for high-pressure operation
  • Periodic inspection recommended
  • Replace if signs of damage or leaks

Brakes Specifications

Overview

Type
Hydraulic disc (front), drum (rear)
Configuration
Dual-circuit, diagonally split
Platform
Mazda MPV 1989-1998
Material
Cast iron rotors, steel drums
Location
Front and rear axles

Dimensions

Front Rotor Diameter
10.2 inches (259 mm)
Front Rotor Thickness
0.98 inches (25 mm)
Rear Drum Diameter
9.0 inches (229 mm)
Rear Drum Width
1.57 inches (40 mm)
Brake Pad Length
5.12 inches (130 mm)
Brake Pad Width
2.36 inches (60 mm)
Brake Pad Thickness
0.47 inches (12 mm)
Master Cylinder Diameter
0.87 inches (22 mm)

Materials

Rotors
Cast iron with anti-corrosion coating
Drums
High-carbon steel
Brake Pads
Semi-metallic friction material
Brake Shoes
Organic friction material
Brake Lines
Steel braided with rubber coating

Features

Braking System
  • Dual-circuit hydraulic system
  • Proportioning valve
  • Vacuum-assisted brake booster
Front Brakes
  • Ventilated disc rotors
  • Single-piston calipers
  • Wear indicator sensors
Rear Brakes
  • Self-adjusting drum brakes
  • Leading-trailing shoe design
  • Parking brake integrated
Safety Systems
  • Anti-lock braking system (ABS) optional
  • Brake fluid level sensor
  • Brake pad wear indicator
Performance
  • High-temperature resistance
  • Fade-resistant materials
  • Progressive braking feel

Safety Features

Emergency Braking
  • Dual-circuit redundancy
  • Automatic brake force distribution
Monitoring Systems
  • Brake pad wear sensors
  • Fluid level warning
Structural integrity
  • Corrosion-resistant components
  • Reinforced brake lines

Comfort Features

Noise Reduction
  • Anti-squeal shims
  • Chamfered brake pads
Pedal Feel
  • Progressive brake pedal
  • Low-effort braking
Maintenance
  • Self-adjusting rear brakes
  • Easy-access calipers

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Tools
  • Brake caliper tool
  • Drum brake spring tool
  • Brake bleeder kit
Maintenance Kits
  • Brake pad replacement kit
  • Brake shoe replacement kit
  • Brake fluid flush kit

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and shoes
  • Check brake fluid level
  • Inspect rotors and drums
  • Lubricate caliper slides
  • Check parking brake adjustment
Maintenance Notes
Replace brake fluid every 2 years or 24,000 miles

Warranty

Brake Pads
Miles: 12,000
Years: 1
Coverage: Material defects
Rotors
Miles: 24,000
Years: 2
Coverage: Warping or cracking
Calipers
Miles: 36,000
Years: 3
Coverage: Seal failure or piston issues
Master Cylinder
Miles: 50,000
Years: 5
Coverage: Leaks or internal failure

Production Details

Manufacturer
Mazda Motor Corporation
Manufacturing Process
  • Casting for rotors and drums
  • CNC machining for precision
  • Heat treatment for durability
Quality Control
Dimensional Checks: 100% inspection
Material Testing: Batch sampling
Performance Testing: Dynamometer testing
Sustainability Practices
  • Recycled materials in brake pads
  • Eco-friendly coatings
  • Waste reduction in manufacturing
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.1%
Lead Time: 4 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect brake pads and shoes
  • Check brake fluid level
  • Inspect rotors and drums
  • Lubricate caliper slides
  • Check parking brake adjustment

Ensure proper torque on all fasteners

24,000
24
  • Replace brake fluid
  • Inspect brake lines for leaks
  • Check ABS system functionality
  • Measure rotor thickness
  • Inspect brake hardware

Use DOT 3 or DOT 4 brake fluid

50,000
60
  • Replace brake pads and shoes
  • Resurface or replace rotors
  • Inspect and lubricate calipers
  • Replace brake fluid
  • Test parking brake system

Replace all components in axle pairs

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are brake pads and rotors for the 1989-1998 Mazda MPV compatible with other Mazda models?

Brake pads and rotors for the 1989-1998 Mazda MPV are specifically designed for this model and may not be compatible with other Mazda vehicles. The MPV's braking system features unique specifications, including rotor diameter, pad shape, and caliper design. Always verify part numbers and cross-reference compatibility charts before purchasing or installing brakes for other models.

Q2

What is the recommended maintenance schedule for the brakes on a 1989-1998 Mazda MPV?

For optimal performance, inspect the brake pads, rotors, and fluid every 12,000 miles or annually. Replace brake pads when they reach 3mm thickness or show uneven wear. Rotors should be resurfaced or replaced if they are warped or below the minimum thickness. Brake fluid should be flushed every 30,000 miles or as specified in the owner's manual to prevent moisture buildup and corrosion.

Q3

How do I replace the brake pads on a 1989-1998 Mazda MPV?

To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old pads and inspect the rotors. If necessary, resurface or replace the rotors. Install the new pads, reassemble the caliper, and tighten the bolts to the manufacturer's torque specifications. Test the brakes before driving.

Q4

What should I do if my Mazda MPV's brakes are squeaking or vibrating?

Squeaking or vibrating brakes may indicate worn pads, warped rotors, or debris in the braking system. Inspect the pads and rotors for wear or damage. Clean the brake components and apply brake grease to the back of the pads to reduce noise. If the issue persists, resurface or replace the rotors and ensure all components are properly torqued.

Q5

How can I improve the braking performance of my 1989-1998 Mazda MPV?

To enhance braking performance, upgrade to high-performance brake pads and slotted or drilled rotors for better heat dissipation. Use high-quality brake fluid with a higher boiling point. Regularly inspect and maintain the braking system, ensuring proper alignment and tire pressure. Avoid aggressive driving to reduce wear and overheating of brake components.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1989-1998 Mazda MPV Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for the 1989-1998 Mazda MPV.

Mazda MPV Brake System Technical Bulletin

Coming Soon

Technical service bulletin addressing common brake system issues and updates for the 1989-1998 Mazda MPV.

Mazda MPV Brake Parts Catalog

Coming Soon

Detailed catalog of brake components, including pads, rotors, and calipers, for the 1989-1998 Mazda MPV.

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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