Mazda Mazda CX-9 2007-2015 Exhaust Specifications
Explore detailed exhaust system specifications for the 2007-2015 Mazda CX-9, including components like the catalytic converter, muffler, and exhaust manifold. Ideal for repairs, upgrades, and maintenance.
Mazda CX-9 Exhaust System Overview Specifications
This document provides detailed specifications and technical information about the exhaust system of the 2007-2015 Mazda CX-9. It covers key components, maintenance tips, and performance insights. Whether you're a car enthusiast, mechanic, or owner, this guide will help you understand and maintain your CX-9's exhaust system effectively. Use the search and navigation features to quickly find the information you need.
How to Use
Use the search function to quickly locate specific terms or components within the document. Enter keywords like 'catalytic converter', 'muffler', or 'exhaust manifold' to find relevant sections.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is clearly labeled and contains detailed subsections for easy reference.
Key Specifications
Exhaust Pipe Diameter
2.25 inches
Catalytic Converter Lifespan
100,000 miles
Muffler Weight
15 lbs
Emission Compliance
EPA Tier 2, CARB LEV II
Exhaust System Material
Stainless Steel
Available Specifications
Exhaust Components
This section details the main components of the Mazda CX-9's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Understanding these parts is crucial for proper maintenance and troubleshooting.
Exhaust Components
This section details the main components of the Mazda CX-9's exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Understanding these parts is crucial for proper maintenance and troubleshooting.
Exhaust Manifold
- Made of cast iron for durability
- Collects exhaust gases from the engine cylinders
- Designed to minimize back pressure
- Bolted directly to the engine block
Catalytic Converter
- Reduces harmful emissions by converting pollutants
- Contains a honeycomb structure coated with precious metals
- Located between the exhaust manifold and muffler
- Requires periodic inspection for clogging or damage
Muffler
- Reduces exhaust noise using sound-dampening materials
- Constructed from stainless steel for corrosion resistance
- Includes internal baffles and chambers
- Mounted underneath the vehicle's rear section
Performance and Efficiency
This section explores how the exhaust system impacts the Mazda CX-9's performance and fuel efficiency. Learn about the design features that enhance engine output and reduce emissions.
Performance and Efficiency
This section explores how the exhaust system impacts the Mazda CX-9's performance and fuel efficiency. Learn about the design features that enhance engine output and reduce emissions.
Exhaust Flow
- Optimized pipe diameter for balanced flow and pressure
- Minimized bends to reduce resistance
- Designed to maintain consistent exhaust gas velocity
- Supports efficient engine breathing
Emission Control
- Complies with EPA and CARB emission standards
- Incorporates an oxygen sensor for precise fuel mixture control
- Reduces NOx, CO, and HC emissions
- Includes a secondary air injection system for cold starts
Maintenance and Troubleshooting
Proper maintenance ensures the longevity and functionality of the exhaust system. This section provides tips for routine checks and common troubleshooting techniques.
Maintenance and Troubleshooting
Proper maintenance ensures the longevity and functionality of the exhaust system. This section provides tips for routine checks and common troubleshooting techniques.
Routine Checks
- Inspect for rust or corrosion on pipes and muffler
- Check for loose or damaged hangers and brackets
- Listen for unusual noises like rattling or hissing
- Monitor for exhaust leaks using a visual and auditory inspection
Common Issues
- Rust and corrosion due to environmental exposure
- Cracked or broken exhaust manifold
- Clogged catalytic converter
- Muffler damage from road debris or impact
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Component Specifications
Overview
- Type
- Dual exhaust system
- Configuration
- Rear-mounted
- Platform
- Mazda CX-9 (2007-2015)
- Material
- Stainless steel
- Location
- Underbody, rear section
Dimensions
- Overall Length
- 78.7 inches (200 cm)
- Pipe Diameter
- 2.25 inches (57 mm)
- Muffler Length
- 24.8 inches (63 cm)
- Muffler Width
- 8.7 inches (22 cm)
- Muffler Height
- 6.3 inches (16 cm)
- Tailpipe Diameter
- 3.5 inches (89 mm)
- Tailpipe Length
- 12.6 inches (32 cm)
Materials
- Exhaust Pipes
- 409 stainless steel
- Muffler Body
- Aluminized steel
- Tailpipe
- 304 stainless steel
- Gaskets
- Graphite and steel composite
- Hangers
- Rubber and steel
Features
- Performance
-
- Optimized flow design
- Reduced backpressure
- Enhanced exhaust scavenging
- Durability
-
- Corrosion-resistant materials
- Heat-resistant coatings
- Reinforced hangers
- Noise Reduction
-
- Tuned muffler design
- Acoustic dampening layers
- Resonator integration
- Emissions
-
- Catalytic converter integration
- Oxygen sensor compatibility
- Compliant with EPA standards
- Aesthetics
-
- Polished tailpipe finish
- Dual exhaust tips
- Sleek underbody design
Safety Features
- Heat Management
-
- Heat shields for underbody protection
- Thermal insulation for sensitive components
- Structural integrity
-
- Reinforced mounting points
- Vibration-resistant hangers
- Emissions Control
-
- Catalytic converter for harmful gas reduction
- Oxygen sensors for optimal fuel-air mixture
Comfort Features
- Noise Level
- Reduced cabin noise to 65 dB at highway speeds
- Vibration Control
- Rubber hangers for minimal vibration transfer
- Heat Dissipation
- Efficient heat dispersion away from cabin
- installation
- Factory-fit design for easy installation
Accessories
- Upgrades
-
- Performance exhaust kits
- Stainless steel tips
- High-flow catalytic converters
- Maintenance Tools
-
- Exhaust hanger removal tool
- Gasket replacement kit
- Pipe expander tool
- Protection
-
- Underbody heat shields
- Anti-corrosion spray
- Exhaust wrap insulation
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect for leaks or cracks
- Check hangers and mounts
- Clean tailpipe and tips
- Inspect catalytic converter
- Test oxygen sensors
- Maintenance Notes
- Regular inspection recommended for rust-prone areas
Warranty
- Manufacturer Warranty
- Miles: 60,000 milesYears: 5 yearsCoverage: Defects in materials and workmanship
- Corrosion Warranty
- Miles: 100,000 milesYears: 10 yearsCoverage: Perforation due to rust
- Performance Warranty
- Miles: 50,000 milesYears: 3 yearsCoverage: Maintains specified flow and noise levels
- Terms
- Warranty void if aftermarket modifications are made
Production Details
- Manufacturer
- Mazda Motor Corporation
- Manufacturing Process
-
- Laser-cut pipe sections
- Robotic welding for precision
- Pressure testing for leaks
- Quality Control
- inspection: 100% visual and pressure testingTolerances: ±0.5 mm for pipe alignmentTesting: Thermal cycling and vibration tests
- Sustainability Practices
-
- Recycled stainless steel usage
- Low-emission manufacturing
- Waste material recycling
- Production Metrics
- Annual Output: 150,000 unitsDefect Rate: Less than 0.1%Lead Time: 2 weeks from order to shipment
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Inspect exhaust system for leaks
- Check hangers and mounts for wear
- Clean tailpipe and tips
- Inspect catalytic converter for damage
- Test oxygen sensor functionality
Ensure proper torque on all bolts during inspection
- Replace exhaust gaskets
- Inspect and clean heat shields
- Check for corrosion on pipes
- Test exhaust backpressure
- Inspect resonator and muffler internals
Use anti-seize compound on bolts during reassembly
- Replace oxygen sensors
- Inspect and replace catalytic converter if needed
- Check entire system for alignment
- Perform full exhaust pressure test
- Replace worn hangers and mounts
Major service may require specialized tools for catalytic converter replacement
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is the exhaust system compatible with both 2WD and AWD models of the 2007-2015 Mazda CX-9?
Is the exhaust system compatible with both 2WD and AWD models of the 2007-2015 Mazda CX-9?
The exhaust system for the 2007-2015 Mazda CX-9 is designed to be compatible with both 2WD and AWD models. However, slight variations may exist in the routing of the exhaust pipes due to differences in the drivetrain layout. Always verify the specific part number and fitment details with the manufacturer or supplier to ensure compatibility with your vehicle's configuration.
Q2 What maintenance is required for the exhaust system of a 2007-2015 Mazda CX-9?
What maintenance is required for the exhaust system of a 2007-2015 Mazda CX-9?
Regular maintenance for the exhaust system includes inspecting for rust, corrosion, or physical damage, checking for leaks at joints and connections, and ensuring the hangers and mounts are secure. It is recommended to inspect the exhaust system every 12,000 miles or annually. Replace worn-out components, such as gaskets or mufflers, promptly to maintain optimal performance and prevent further damage.
Q3 How do I replace the exhaust system on a 2007-2015 Mazda CX-9?
How do I replace the exhaust system on a 2007-2015 Mazda CX-9?
To replace the exhaust system, first, safely lift the vehicle using a jack and secure it on jack stands. Remove the old exhaust system by detaching the hangers, unbolting the connections, and carefully lowering it. Install the new system by aligning it with the hangers and tightening all bolts to the manufacturer's torque specifications. Ensure proper sealing at joints using new gaskets or exhaust sealant.
Q4 What should I do if my Mazda CX-9 exhaust system is making unusual noises?
What should I do if my Mazda CX-9 exhaust system is making unusual noises?
Unusual noises from the exhaust system, such as rattling or hissing, may indicate loose components, leaks, or damaged parts. Inspect the system for loose hangers, cracked pipes, or holes in the muffler. Tighten or replace any faulty parts. If the issue persists, consult a professional mechanic to diagnose and resolve the problem, as it could affect emissions and performance.
Q5 How can I optimize the performance of my Mazda CX-9 exhaust system?
How can I optimize the performance of my Mazda CX-9 exhaust system?
To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler, which can improve exhaust flow and engine efficiency. Ensure the system is free of leaks and blockages. Regularly clean and inspect the exhaust components to prevent corrosion. Avoid excessive idling, as it can lead to carbon buildup and reduce system efficiency over time.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2007-2015 Mazda CX-9 Service Manual
Coming SoonComprehensive guide covering maintenance, repair, and troubleshooting for the Mazda CX-9, including detailed exhaust system information.
Mazda CX-9 Exhaust System Technical Bulletin
Coming SoonTechnical service bulletin addressing common exhaust system issues, updates, and recommended solutions for the 2007-2015 models.
Mazda CX-9 Exhaust Parts Catalog
Coming SoonDetailed catalog of OEM and aftermarket exhaust components, including mufflers, pipes, and gaskets, for the 2007-2015 Mazda CX-9.
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Technical Information
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