Mazda Mazda 929 1986-1991 Suspension Specifications
Mazda Mazda 929 1986-1991

Mazda Mazda 929 1986-1991 Suspension Specifications

Explore the detailed suspension specifications for the 1986-1991 Mazda 929, including spring rates, shock absorbers, alignment settings, and geometry. Ideal for repairs, maintenance, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the suspension system of the 1986-1991 Mazda 929. It is designed to assist mechanics, enthusiasts, and owners in understanding the suspension components, configurations, and maintenance requirements. Use the search functionality to locate specific terms or navigate through sections to explore detailed information about front and rear suspension systems, alignment specifications, and more.

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Key Specifications

Front Spring Rate

2.8 kg/mm

Rear Spring Rate

2.5 kg/mm

Front Strut Diameter

50 mm

Rear Shock Stroke

150 mm

Turning Radius

5.5 meters

Available Specifications

Front Suspension

The front suspension of the 1986-1991 Mazda 929 features an independent MacPherson strut system designed for stability and comfort. This section covers the key components, including struts, control arms, and bushings, along with their specifications and maintenance tips.

MacPherson Strut Assembly
  • Strut type: Gas-charged hydraulic
  • Spring rate: 2.8 kg/mm
  • Strut diameter: 50 mm
  • Upper mount material: Rubber with steel reinforcement
  • Bump stop: Integrated into strut
  • Dust cover: Replaceable
Control Arms and Bushings
  • Material: Steel with rubber bushings
  • Bushing durometer: 70 Shore A
  • Ball joint type: Sealed, non-serviceable
  • Control arm length: 420 mm
  • Bushing replacement interval: 100,000 km

Rear Suspension

The rear suspension system of the Mazda 929 utilizes a multi-link setup for enhanced handling and ride quality. This section details the components, including trailing arms, coil springs, and shock absorbers, along with their technical specifications.

Multi-Link Suspension
  • Link type: Four-link independent
  • Spring rate: 2.5 kg/mm
  • Shock absorber type: Twin-tube hydraulic
  • Trailing arm material: High-strength steel
  • Bushing material: Polyurethane
  • Alignment adjustment: Camber and toe
Coil Springs and Shock Absorbers
  • Coil spring free length: 350 mm
  • Shock absorber stroke: 150 mm
  • Damping force: Adjustable
  • Mounting type: Top and bottom rubber mounts
  • Replacement interval: 120,000 km

Alignment Specifications

Proper alignment is critical for optimal handling and tire wear. This section provides the factory-recommended alignment settings for the 1986-1991 Mazda 929, including camber, caster, and toe angles.

Front Alignment
  • Camber angle: -0.5° to +0.5°
  • Caster angle: +3.5° to +4.5°
  • Toe angle: 0° to +0.2°
  • Steering axis inclination: 12.5°
  • Turning radius: 5.5 meters
Rear Alignment
  • Camber angle: -1.0° to 0°
  • Toe angle: +0.1° to +0.3°
  • Thrust angle: 0°
  • Ride height: 140 mm (measured from wheel center to fender)

Component Specifications

Overview

Type
Independent MacPherson strut (front), Independent multi-link (rear)
Configuration
Front and rear independent suspension
Platform
Mazda HB platform
Material
High-strength steel and aluminum components
Location
Front and rear axles

Dimensions

Front Strut Length
18.5 inches (470 mm)
Rear Shock Length
20.1 inches (510 mm)
Spring Wire Diameter
0.55 inches (14 mm)
Spring Free Length
12.6 inches (320 mm)
Sway Bar Diameter Front
0.98 inches (25 mm)
Sway Bar Diameter Rear
0.79 inches (20 mm)
Bushing Outer Diameter
1.57 inches (40 mm)

Materials

Springs
High-carbon steel
Shock ABSorbers
Steel casing with hydraulic fluid
Control Arms
Forged steel
Bushings
Rubber and polyurethane
Sway Bars
Heat-treated alloy steel

Features

Damping
  • Hydraulic shock absorbers
  • Twin-tube design
  • Adjustable rebound damping
Springs
  • Progressive rate springs
  • Corrosion-resistant coating
  • Precision wound coils
Bushings
  • Rubber isolators
  • Polyurethane options available
  • Self-lubricating design
Alignment
  • Adjustable camber
  • Adjustable toe
  • Caster fixed by design
Stability
  • Front and rear sway bars
  • Reinforced mounting points
  • Anti-dive geometry

Safety Features

Structural integrity
  • Reinforced subframe
  • Crash-resistant mounting points
Failure Protection
  • Bump stops
  • Overload protection springs
Corrosion Resistance
  • Galvanized components
  • Rust-resistant coatings

Comfort Features

Noise Reduction
  • Isolated bushings
  • Sound-deadening materials
Vibration Control
  • Hydraulic mounts
  • Tuned damping rates
Ride Quality
  • Progressive spring rates
  • Optimized shock valving
Adjustability
  • Height-adjustable options
  • Custom damping settings

Accessories

Upgrades
  • Performance shocks
  • Lowering springs
  • Polyurethane bushings
Tools
  • Spring compressors
  • Alignment tools
  • Bushing press
Maintenance Kits
  • Bushing replacement kit
  • Shock absorber rebuild kit
  • Sway bar link kit

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect bushings and mounts
  • Check shock absorber performance
  • Lubricate suspension components
  • Inspect alignment
  • Check for corrosion
Maintenance Notes
Regular alignment checks recommended, especially after impact or curb strikes

Warranty

Standard Warranty
Miles: 36,000
Years: 3
Coverage: Manufacturer defects
Corrosion Warranty
Miles: 60,000
Years: 5
Coverage: Perforation corrosion
Replacement Parts Warranty
Miles: 12,000
Years: 1
Coverage: Replacement components
Extended Warranty
Miles: 100,000
Years: 7
Coverage: Optional extended coverage

Production Details

Manufacturer
Mazda Motor Corporation
Manufacturing Process
  • Precision forging
  • Robotic welding
  • Heat treatment
Quality Control
Testing: Durability testing, Corrosion resistance testing, Performance validation
Standards: ISO 9001, JIS D 0101
Sustainability Practices
  • Recycled materials
  • Energy-efficient manufacturing
  • Waste reduction programs
Production Metrics
Annual Production: 50,000 units
Defect Rate: 0.05%
Lead Time: 4 weeks

Service Information for suspension Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect bushings and mounts
  • Check shock absorber performance
  • Lubricate suspension components
  • Inspect alignment
  • Check for corrosion

Alignment checks recommended after impact or curb strikes

60,000
48
  • Replace worn bushings
  • Check spring condition
  • Inspect sway bar links
  • Test shock absorber damping
  • Verify subframe integrity

Special tools required for bushing replacement

100,000
84
  • Replace shock absorbers
  • Inspect and replace springs if needed
  • Overhaul suspension mounts
  • Check and replace sway bars
  • Full alignment and geometry check

Critical to replace all worn components simultaneously for balanced performance

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the suspension system of the 1986-1991 Mazda 929 compatible with other Mazda models?

The suspension system of the 1986-1991 Mazda 929 is specifically designed for this model and may not be directly compatible with other Mazda vehicles. While some components like bushings or shocks might share similarities, critical parts such as struts, springs, and control arms are model-specific. Always verify part numbers and consult a professional or Mazda’s technical documentation before attempting cross-model compatibility.

Q2

What are the maintenance requirements for the Mazda 929 suspension system?

Regular maintenance of the Mazda 929 suspension system includes inspecting shocks and struts for leaks or wear, checking bushings and ball joints for cracks or looseness, and ensuring proper tire alignment. Lubricate moving parts as specified in the service manual. Replace worn components promptly to avoid further damage. A professional inspection every 30,000 miles is recommended to maintain optimal performance.

Q3

How do I replace the suspension struts on a 1986-1991 Mazda 929?

To replace the suspension struts, first, safely lift the vehicle and remove the wheels. Disconnect the brake line and ABS sensor if equipped. Unbolt the strut from the steering knuckle and remove the upper strut mount bolts in the engine bay. Install the new strut in reverse order, ensuring all bolts are torqued to factory specifications. A spring compressor is required for safe disassembly and assembly of the strut assembly.

Q4

What are common suspension issues in the Mazda 929 and how can I troubleshoot them?

Common suspension issues include uneven tire wear, excessive bouncing, and clunking noises. Uneven wear often indicates alignment problems or worn shocks. Excessive bouncing suggests worn struts or shocks. Clunking noises may point to loose or damaged bushings or ball joints. Inspect components visually and perform a bounce test. Replace faulty parts and ensure proper alignment to resolve these issues.

Q5

How can I optimize the suspension performance of my Mazda 929?

To optimize suspension performance, consider upgrading to high-quality aftermarket shocks or coilovers for improved handling. Lowering springs can enhance stability, though ride comfort may be affected. Regularly check and maintain tire pressure and alignment. Polyurethane bushings offer better durability and performance than rubber ones. Always balance performance upgrades with daily driving needs and consult a professional for installation.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mazda 929 Service Manual (1986-1991)

Coming Soon

Comprehensive guide covering suspension repair, maintenance, and troubleshooting for the 1986-1991 Mazda 929.

Technical Service Bulletin: Suspension Noise Fix

Coming Soon

TSB addressing common suspension noise issues in the Mazda 929 and recommended repair procedures.

Mazda 929 Suspension Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket suspension parts for the 1986-1991 Mazda 929.

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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