Mazda Mazda 929 1986-1991 Brakes Specifications
Mazda Mazda 929 1986-1991

Mazda Mazda 929 1986-1991 Brakes Specifications

Explore the complete brake specifications for the 1986-1991 Mazda 929, including rotors, pads, calipers, and more. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 1986-1991 Mazda 929. It is designed to assist mechanics, enthusiasts, and owners in understanding the components, maintenance, and performance of the brakes. Use the search functionality to locate specific details or navigate through sections for a comprehensive overview of the braking system.

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Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Rotor Diameter

10.2 inches (259 mm)

Rear Drum Diameter

9.0 inches (229 mm)

Brake Fluid Capacity

0.8 liters

Pad Friction Area (Front)

45 square inches (290 cm²)

Shoe Lining Area (Rear)

60 square inches (387 cm²)

Available Specifications

Brake System Overview

This section provides an introduction to the braking system of the 1986-1991 Mazda 929, including its design, components, and overall functionality. It covers the primary features and technologies used in the system.

System Design
  • Dual-circuit hydraulic braking system
  • Front disc brakes and rear drum brakes
  • Vacuum-assisted brake booster
  • Proportioning valve for balanced braking
  • Standard ABS (Anti-lock Braking System) on select models
  • Hydraulic pressure distribution for optimal performance
Key Components
  • Front brake rotors: 10.2 inches in diameter
  • Rear brake drums: 9.0 inches in diameter
  • Brake calipers: Single-piston floating type
  • Brake pads: Semi-metallic material
  • Brake lines: Steel-braided for durability
  • Master cylinder: Dual-reservoir design

Brake Specifications

This section outlines the technical specifications of the braking system, including dimensions, materials, and performance metrics. It is useful for maintenance, upgrades, or replacements.

Front Brakes
  • Rotor diameter: 10.2 inches (259 mm)
  • Rotor thickness: 0.98 inches (25 mm)
  • Caliper piston diameter: 2.36 inches (60 mm)
  • Pad friction area: 45 square inches (290 cm²)
  • Minimum pad thickness: 0.12 inches (3 mm)
  • Rotor material: Cast iron with vented design
Rear Brakes
  • Drum diameter: 9.0 inches (229 mm)
  • Shoe lining area: 60 square inches (387 cm²)
  • Wheel cylinder diameter: 0.87 inches (22 mm)
  • Minimum shoe thickness: 0.08 inches (2 mm)
  • Drum material: Cast iron
  • Self-adjusting mechanism for consistent performance

Maintenance and Troubleshooting

This section provides guidance on maintaining the braking system and troubleshooting common issues. It includes tips for inspection, replacement intervals, and problem-solving.

Inspection and Maintenance
  • Check brake fluid level every 3,000 miles
  • Inspect brake pads and shoes every 10,000 miles
  • Replace brake fluid every 2 years or 24,000 miles
  • Lubricate caliper slides and drum mechanisms annually
  • Check for leaks in brake lines and hoses
  • Test brake pedal feel and responsiveness regularly
Common Issues
  • Spongy brake pedal: Air in the hydraulic system
  • Brake squeal: Worn pads or lack of lubrication
  • Pulling to one side: Uneven brake pad wear or caliper issues
  • ABS warning light: Faulty sensors or wiring
  • Reduced braking power: Contaminated brake fluid
  • Excessive pedal travel: Worn master cylinder or leaks

Brakes Specifications

Overview

Type
Hydraulic Disc/Drum
Configuration
Front Disc, Rear Drum
Platform
Mazda 929 (1986-1991)
Material
Cast Iron Rotors, Steel Drums
Location
Front and Rear Axles

Dimensions

Front Rotor Diameter
10.2 inches / 259 mm
Front Rotor Thickness
0.98 inches / 25 mm
Rear Drum Diameter
9.0 inches / 229 mm
Rear Drum Width
1.57 inches / 40 mm
Brake Pad Thickness
0.47 inches / 12 mm
Brake Shoe Thickness
0.31 inches / 8 mm
Master Cylinder Bore
0.87 inches / 22 mm

Materials

Rotors
Cast Iron with Anti-Corrosion Coating
Drums
High-Strength Steel
Brake Pads
Semi-Metallic Friction Material
Brake Shoes
Organic Friction Material
Brake Lines
Reinforced Rubber with Steel Braiding

Features

Braking System
  • Dual-Circuit Hydraulic System
  • Proportioning Valve
  • Vacuum-Assisted Brake Booster
Front Brakes
  • Ventilated Discs
  • Single-Piston Calipers
  • Automatic Pad Wear Indicator
Rear Brakes
  • Self-Adjusting Drum Brakes
  • Mechanical Parking Brake
  • Drum-In-Hat Design
Safety Systems
  • Anti-Lock Braking System (ABS) Optional
  • Brake Fluid Level Sensor
  • Brake Warning Light
Performance
  • High Heat Dissipation
  • Low Noise Operation
  • Consistent Braking Force

Safety Features

Brake Force Distribution
  • Front Bias for Stability
  • Rear Bias for Control
Emergency Braking
  • Dual-Circuit Redundancy
  • Parking Brake Lock
Monitoring
  • Brake Pad Wear Sensor
  • Fluid Level Sensor

Comfort Features

Pedal Feel
  • Smooth Engagement
  • Adjustable Pedal Height
Noise Reduction
  • Anti-Squeal Shims
  • Vibration Dampening
Maintenance Ease
  • Easy Pad Replacement
  • Self-Adjusting Drums

Accessories

Upgrades
  • Performance Brake Pads
  • Slotted Rotors
  • Stainless Steel Brake Lines
Tools
  • Brake Caliper Tool
  • Drum Brake Spring Tool
  • Brake Bleeder Kit
Consumables
  • DOT 3 Brake Fluid
  • Brake Cleaner Spray
  • Anti-Seize Compound

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect Brake Pads and Shoes
  • Check Rotor and Drum Thickness
  • Inspect Brake Lines for Leaks
  • Flush Brake Fluid
  • Adjust Parking Brake
Maintenance Notes
Replace brake fluid every 2 years or 24,000 miles to prevent moisture buildup.

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Material Defects
Rotors
Miles: 50,000
Years: 5
Coverage: Warpage or Cracking
Drums
Miles: 50,000
Years: 5
Coverage: Cracking or Wear
Master Cylinder
Miles: 60,000
Years: 5
Coverage: Leaks or Failure

Production Details

Manufacturer
Mazda Motor Corporation
Manufacturing Process
  • Casting for Rotors and Drums
  • CNC Machining for Precision
  • Heat Treatment for Durability
Quality Control
inspection: 100% Dimensional Check
Testing: High-Speed Balance Test
Certification: ISO 9001 Compliant
Sustainability Practices
  • Recycled Materials in Pads
  • Eco-Friendly Coatings
  • Waste Reduction Programs
Production Metrics
Annual Output: 500,000 Units
Defect Rate: 0.01%
Lead Time: 4 Weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect Brake Pads and Shoes
  • Check Rotor and Drum Thickness
  • Inspect Brake Lines for Leaks
  • Test Brake Fluid for Moisture
  • Adjust Parking Brake

Ensure proper torque on all fasteners during inspection.

24,000
24
  • Replace Brake Fluid
  • Inspect Caliper Slides
  • Check Brake Booster Function
  • Test ABS System (if equipped)
  • Lubricate Parking Brake Mechanism

Use only DOT 3 or DOT 4 brake fluid for replacement.

50,000
60
  • Replace Brake Pads and Shoes
  • Resurface or Replace Rotors and Drums
  • Inspect Master Cylinder
  • Replace Brake Lines if Necessary
  • Perform Full System Bleed

Major service requires specialized tools and expertise.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the brake specifications for the 1986-1991 Mazda 929?

The 1986-1991 Mazda 929 features front disc brakes and rear drum brakes as standard. The front brake rotors are 10.2 inches in diameter, while the rear drums measure 9.1 inches. The brake system is compatible with DOT 3 or DOT 4 brake fluid. Always verify compatibility with aftermarket parts, as some models may have variations in brake pad and rotor dimensions.

Q2

What maintenance is required for the Mazda 929's brake system?

Regular maintenance includes inspecting brake pads and rotors every 12,000 miles or annually. Replace brake pads if thickness is below 3mm. Brake fluid should be flushed every 30,000 miles or 2 years. Check for leaks, uneven wear, or unusual noises during routine inspections. Proper lubrication of caliper pins and hardware is essential to prevent sticking.

Q3

How do I replace the brake pads on a 1986-1991 Mazda 929?

To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove old pads and inspect the rotor. Compress the caliper piston using a C-clamp. Install new pads, ensuring proper alignment. Reattach the caliper and tighten bolts to manufacturer specifications. Test brakes before driving.

Q4

What should I do if my Mazda 929's brakes are squeaking or vibrating?

Squeaking may indicate worn pads or glazed rotors. Inspect and replace pads if necessary. Vibrations often result from warped rotors, which require resurfacing or replacement. Check for loose components or uneven tire wear. Ensure proper lubrication of caliper pins and hardware to prevent sticking.

Q5

How can I optimize the braking performance of my Mazda 929?

Upgrade to high-performance brake pads and rotors for improved stopping power. Use DOT 4 brake fluid for higher boiling points. Ensure proper bedding of new pads by following manufacturer instructions. Regularly inspect and maintain the brake system to prevent issues. Avoid overheating brakes during aggressive driving.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1986-1991 Mazda 929 Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for the 1986-1991 Mazda 929.

Mazda 929 Brake System Technical Bulletin

Coming Soon

Technical service bulletin addressing common brake system issues and recommended solutions for the 1986-1991 Mazda 929.

Mazda 929 Brake Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket brake parts, including pads, rotors, and calipers, for the 1986-1991 Mazda 929.

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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