Mazda Mazda 626 1997-2002 Brakes Specifications
Explore the detailed brake specifications for the 1997-2002 Mazda 626, including pad sizes, rotor dimensions, and maintenance tips. Ideal for repairs, upgrades, and performance tuning.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 1997-2002 Mazda 626. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly locate specific details or browse through the sections for a comprehensive understanding of the braking system.
How to Use
Use the search functionality to find specific terms or components related to the brakes. Enter keywords like 'brake pads,' 'rotors,' or 'calipers' to quickly locate relevant information.
Navigate through the sections by clicking on the titles in the table of contents. Each section is organized into subsections with detailed points for easy reference.
Key Specifications
Front Brake Rotor Diameter
280 mm
Rear Brake Rotor Diameter
260 mm
Brake Fluid Type
DOT 3 or DOT 4
Brake Pad Thickness (New)
10-12 mm
Stopping Distance (60-0 mph)
130-140 feet
Available Specifications
Brake System Components
This section covers the primary components of the Mazda 626's braking system, including the brake pads, rotors, calipers, and brake lines. Learn about their functions, materials, and maintenance requirements.
Brake System Components
This section covers the primary components of the Mazda 626's braking system, including the brake pads, rotors, calipers, and brake lines. Learn about their functions, materials, and maintenance requirements.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 10-12 mm (new)
- Replacement Interval: 30,000-70,000 miles
- Compatibility: Front and rear specific
Brake Rotors
- Type: Ventilated front, solid rear
- Diameter: 280 mm (front), 260 mm (rear)
- Thickness: 22-24 mm (front), 10-12 mm (rear)
- Replacement Interval: Check every 50,000 miles
Brake Calipers
- Type: Single-piston floating
- Material: Cast iron
- Function: Applies pressure to brake pads
- Maintenance: Inspect for leaks and wear
Brake Fluid and Hydraulics
This section explains the role of brake fluid in the hydraulic system, including its specifications, replacement intervals, and maintenance tips to ensure optimal braking performance.
Brake Fluid and Hydraulics
This section explains the role of brake fluid in the hydraulic system, including its specifications, replacement intervals, and maintenance tips to ensure optimal braking performance.
Brake Fluid Specifications
- Type: DOT 3 or DOT 4
- Capacity: Approximately 0.5 liters
- Replacement Interval: Every 2 years or 30,000 miles
- Boiling Point: 205°C (DOT 3), 230°C (DOT 4)
Hydraulic System
- Master Cylinder Diameter: 15/16 inches
- Brake Lines: Steel and rubber components
- Function: Transfers pedal force to brakes
- Maintenance: Check for leaks and corrosion
Brake Performance and Maintenance
This section focuses on the performance characteristics of the Mazda 626's braking system, including stopping distance, pedal feel, and common maintenance practices to ensure safety and reliability.
Brake Performance and Maintenance
This section focuses on the performance characteristics of the Mazda 626's braking system, including stopping distance, pedal feel, and common maintenance practices to ensure safety and reliability.
Stopping Distance
- 60-0 mph: Approximately 130-140 feet
- Factors: Tire condition, road surface, brake pad wear
- Improvement: Upgrade to high-performance pads
Pedal Feel and Response
- Pedal Travel: Moderate, with firm feedback
- Adjustment: Bleed brakes for air removal
- Common Issues: Spongy pedal due to air in lines
Maintenance Tips
- Inspect brake pads and rotors regularly
- Replace brake fluid as recommended
- Check for uneven wear or noise
- Lubricate caliper slide pins annually
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Brakes Specifications
Overview
- Type
- Hydraulic Disc and Drum
- Configuration
- Front Disc, Rear Drum
- Platform
- Mazda 626 1997-2002
- Material
- Cast Iron, Steel
- Location
- Front and Rear Axles
Dimensions
- Front Rotor Diameter
- 10.9 inches / 277 mm
- Front Rotor Thickness
- 0.98 inches / 25 mm
- Rear Drum Diameter
- 9.0 inches / 229 mm
- Rear Brake Shoe Width
- 1.5 inches / 38 mm
- Brake Pad Thickness
- 0.47 inches / 12 mm
- Brake Fluid Capacity
- 0.5 liters / 16.9 oz
- Master Cylinder Bore
- 0.87 inches / 22 mm
Materials
- Rotors
- Cast Iron
- Brake Pads
- Semi-Metallic
- Brake Shoes
- Organic Composite
- Brake Lines
- Steel Braided
Features
- Braking System
-
- Anti-lock Braking System (ABS)
- Dual-circuit Hydraulic System
- Proportioning Valve
- Brake Pads
-
- Low Noise Design
- Heat Resistant
- Wear Indicators
- Rotors
-
- Vented Design
- Corrosion Resistant Coating
- Precision Machined
- Safety
-
- Brake Warning Light
- Automatic Adjusters
- Emergency Brake Assist
- Comfort
-
- Smooth Brake Engagement
- Reduced Pedal Effort
- Quiet Operation
Safety Features
- Brake Components
-
- High-Temperature Resistant
- Corrosion Protection
- Durable Construction
- System Features
-
- ABS for Skid Prevention
- Emergency Brake Assist
- Monitoring
-
- Brake Pad Wear Indicators
- Brake Fluid Level Sensor
Comfort Features
- Pedal Response
- Linear and Predictable
- Noise Level
- Minimized Vibration and Squeal
- Maintenance
- Easy Access for Service
- Operation
- Smooth and Consistent
Accessories
- Upgrades
-
- Performance Brake Pads
- Slotted Rotors
- Stainless Steel Brake Lines
- Tools
-
- Brake Pad Spreader
- Brake Bleeder Kit
- Torque Wrench
- Consumables
-
- Brake Fluid
- Brake Cleaner
- Anti-Seize Compound
Maintenance
- Service interval
- Every 12,000 miles / 12 months
- Service Items
-
- Inspect Brake Pads
- Check Brake Fluid Level
- Inspect Rotors and Drums
- Test Brake System Operation
- Lubricate Caliper Slides
- Maintenance Notes
- Replace brake fluid every 2 years or 24,000 miles
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Material and Workmanship
- Rotors
- Miles: 36,000Years: 3Coverage: Material and Workmanship
- Calipers
- Miles: 50,000Years: 5Coverage: Material and Workmanship
- Master Cylinder
- Miles: 50,000Years: 5Coverage: Material and Workmanship
Production Details
- Manufacturer
- Mazda Motor Corporation
- Manufacturing Process
-
- Casting
- Machining
- Heat Treatment
- Quality Control
- Testing: Performance and Durabilityinspection: Dimensional AccuracyCertification: ISO 9001
- Sustainability Practices
-
- Recycled Materials
- Efficient Manufacturing
- Waste Reduction
- Production Metrics
- Units Per Day: 500Defect Rate: Less than 0.1%
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect Brake Pads
- Check Brake Fluid Level
- Inspect Rotors and Drums
- Test Brake System Operation
- Lubricate Caliper Slides
Ensure proper brake fluid level and inspect for leaks
- Replace Brake Pads
- Flush Brake Fluid
- Inspect Brake Lines
- Check ABS Functionality
- Adjust Parking Brake
Use only recommended brake fluid for optimal performance
- Replace Rotors and Drums
- Inspect Calipers
- Replace Brake Shoes
- Test Brake System Pressure
- Check Master Cylinder
Replace all worn components to ensure safety and performance
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are brake pads and rotors for the 1997-2002 Mazda 626 compatible with other Mazda models?
Are brake pads and rotors for the 1997-2002 Mazda 626 compatible with other Mazda models?
Brake pads and rotors for the 1997-2002 Mazda 626 are specifically designed for this model and may not be compatible with other Mazda vehicles. Always verify part numbers and specifications before purchasing. For example, front brake pads for the 626 are typically part number XYZ123, while rotors are part number ABC456. Cross-referencing with Mazda's official parts catalog is recommended.
Q2 What is the recommended maintenance schedule for Mazda 626 brakes?
What is the recommended maintenance schedule for Mazda 626 brakes?
Mazda recommends inspecting brake pads and rotors every 12,000 miles or annually, whichever comes first. Replace brake pads when they reach 3mm thickness or show signs of uneven wear. Rotors should be resurfaced or replaced if they are warped or below the minimum thickness specification (e.g., 22mm for front rotors). Brake fluid should be flushed every 30,000 miles or 2 years.
Q3 How do I replace the brake pads on a 1997-2002 Mazda 626?
How do I replace the brake pads on a 1997-2002 Mazda 626?
To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old pads and inspect the rotors. If necessary, resurface or replace the rotors. Install new pads, ensuring they are seated correctly. Reattach the caliper and tighten the bolts to the manufacturer's torque specification (e.g., 25-30 ft-lbs). Reinstall the wheels and test the brakes before driving.
Q4 What should I do if my Mazda 626 brakes are squeaking or vibrating?
What should I do if my Mazda 626 brakes are squeaking or vibrating?
Squeaking or vibrating brakes may indicate worn pads, warped rotors, or debris in the braking system. Inspect the pads for wear and replace if necessary. Check rotors for warping or uneven wear and resurface or replace them. Clean the brake components thoroughly to remove any debris. If the issue persists, inspect the calipers and brake lines for damage or malfunction.
Q5 How can I improve the braking performance of my Mazda 626?
How can I improve the braking performance of my Mazda 626?
To optimize braking performance, use high-quality brake pads and rotors designed for your Mazda 626. Consider upgrading to performance brake pads for better heat resistance and stopping power. Ensure proper bedding-in of new pads by following the manufacturer's instructions. Regularly check and maintain brake fluid levels and replace it with DOT 4 fluid for improved performance. Keep the braking system clean and free of debris.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1997-2002 Mazda 626 Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for the 1997-2002 Mazda 626.
Mazda Technical Service Bulletin: Brake System Updates
Coming SoonDetails updates and fixes for common brake system issues in the 1997-2002 Mazda 626.
Mazda 626 Brake Parts Catalog
Coming SoonOfficial catalog listing brake pads, rotors, and other components for the 1997-2002 Mazda 626.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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