Mazda Mazda 626 1991-1997 Drivetrain Specifications
Mazda Mazda 626 1991-1997

Mazda Mazda 626 1991-1997 Drivetrain Specifications

Explore the detailed drivetrain specifications for the 1991-1997 Mazda 626. This guide covers engine configurations, transmission types, and drive systems, providing essential information for maintenance, repair, and upgrades. Ideal for mechanics, enthusiasts, and owners seeking to optimize their vehicle's performance.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the drivetrain of the 1991-1997 Mazda 626. It is designed to assist enthusiasts, mechanics, and researchers in understanding the vehicle's drivetrain components, configurations, and performance characteristics. Use the search and navigation instructions to quickly locate specific details or browse through the sections for a comprehensive overview.

How to Use

Use the search functionality to find specific terms or components within the document. Enter keywords like 'transmission type' or 'engine layout' to quickly locate relevant information.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized into subsections for easy access to detailed technical points.

Key Specifications

Engine Options

2.0L I4, 2.5L V6

Transmission Options

5-speed manual, 4-speed automatic

Horsepower

118 hp (2.0L), 164 hp (2.5L)

Drivetrain Layout

Front-wheel drive

Fuel Economy (2.0L)

22 mpg city / 29 mpg highway

Available Specifications

Engine and Transmission

This section covers the engine configurations and transmission types available for the 1991-1997 Mazda 626. It includes details on engine displacement, power output, and transmission options, providing a comprehensive understanding of the vehicle's powertrain.

Engine Specifications
  • 2.0L inline-4 engine (FS-DE) with 118 hp
  • 2.5L V6 engine (KL-DE) with 164 hp
  • DOHC (Dual Overhead Cam) design for both engines
  • Multi-point fuel injection system
  • Compression ratio of 9.2:1 for the 2.0L engine
  • Compression ratio of 9.5:1 for the 2.5L V6 engine
Transmission Options
  • 5-speed manual transmission standard
  • 4-speed automatic transmission optional
  • Front-wheel drive layout
  • Final drive ratio of 4.105:1 for manual models
  • Final drive ratio of 3.850:1 for automatic models
  • Hydraulic clutch system for manual transmissions

Drivetrain Components

This section delves into the key components of the Mazda 626's drivetrain, including the differential, axles, and drivetrain layout. It provides insights into the design and functionality of these components.

Differential and Axles
  • Open differential for standard models
  • Limited-slip differential optional on higher trims
  • CV (Constant Velocity) joints for front axles
  • Equal-length half-shafts for balanced power delivery
  • Durable axle seals for reduced maintenance
  • Reinforced axle housing for improved durability
Drivetrain Layout
  • Transverse engine mounting
  • Front-wheel drive configuration
  • Compact drivetrain design for efficient packaging
  • Lightweight materials used for drivetrain components
  • Optimized weight distribution for better handling
  • Low center of gravity for improved stability

Performance and Efficiency

This section highlights the performance and efficiency characteristics of the Mazda 626's drivetrain. It includes details on acceleration, fuel economy, and drivetrain enhancements.

Acceleration and Power Delivery
  • 0-60 mph in 8.5 seconds for the 2.5L V6 model
  • Smooth power delivery across the RPM range
  • Peak torque of 156 lb-ft at 4,500 RPM for the 2.5L V6
  • Responsive throttle response for city driving
  • Balanced power-to-weight ratio
  • Enhanced traction control for better grip
Fuel Economy
  • 22 mpg city / 29 mpg highway for the 2.0L engine
  • 20 mpg city / 27 mpg highway for the 2.5L V6
  • Efficient fuel injection system
  • Aerodynamic design for reduced drag
  • Lightweight drivetrain components for better efficiency
  • Optimized gear ratios for improved fuel economy

Component Specifications

Overview

Type
Front-engine, front-wheel drive
Configuration
Transverse engine layout
Platform
GD platform
Material
Steel and aluminum components
Location
Front of vehicle

Dimensions

Transmission Length
22.5 in (571.5 mm)
Axle Width
58.3 in (1480.8 mm)
Drive Shaft Diameter
1.5 in (38.1 mm)
Differential Gear Ratio
4.105:1
Clutch Diameter
8.7 in (221 mm)
Transmission Weight
98.5 lbs (44.7 kg)
Fuel Tank Capacity
16.4 gallons (62 liters)

Materials

Transmission Case
Aluminum alloy
Drive Shaft
High-strength steel
Differential Gears
Case-hardened steel
Clutch Disc
Ceramic composite
Axles
Forged steel

Features

Transmission
  • 5-speed manual
  • 4-speed automatic option
  • Synchronized gears
  • Hydraulic clutch system
Differential
  • Open differential
  • Limited-slip option
  • Sealed unit
  • Oil-cooled
Drive System
  • Front-wheel drive
  • Constant velocity joints
  • Rubber boots for protection
  • Balanced drive shafts
Clutch System
  • Single dry plate
  • Diaphragm spring
  • Hydraulic actuation
  • Adjustable pedal
Fuel Delivery
  • Electronic fuel injection
  • Multi-point injection
  • Fuel pressure regulator
  • Returnless fuel system

Safety Features

Structural
  • Reinforced transmission tunnel
  • Crush zones
  • Firewall protection
Operational
  • Neutral safety switch
  • Reverse lockout
  • Clutch safety switch

Comfort Features

Noise Reduction
  • Insulated transmission tunnel
  • Rubber-mounted engine
  • Balanced drive shafts
Vibration Control
  • Hydraulic engine mounts
  • Dual-mass flywheel
  • Rubber couplings
Shifting
  • Short-throw shifter
  • Precision gear engagement
  • Smooth clutch operation

Accessories

Performance
  • Limited-slip differential
  • Short-shift kit
  • Heavy-duty clutch
Maintenance
  • Transmission fluid pump
  • Clutch alignment tool
  • CV joint boot kit
Protection
  • Transmission skid plate
  • Drive shaft loop
  • Differential cover

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Transmission fluid change
  • Clutch adjustment
  • CV joint inspection
  • Differential oil replacement
  • Drive shaft balance check
Maintenance Notes
Use only manufacturer-recommended fluids and lubricants

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Bumper-to-bumper
Powertrain
Miles: 60,000
Years: 5
Coverage: Drivetrain components
Corrosion
Miles: Unlimited
Years: 5
Coverage: Perforation only
Roadside Assistance
Miles: 36,000
Years: 3
Coverage: 24-hour assistance

Production Details

Manufacturer
Mazda Motor Corporation
Manufacturing Process
  • Precision casting
  • CNC machining
  • Heat treatment
  • Dynamic balancing
Quality Control
Testing: Durability testing, Noise vibration harshness testing, Thermal cycling
inspection: Dimensional accuracy, Material hardness, Surface finish
Sustainability Practices
  • Recycled materials
  • Energy-efficient manufacturing
  • Waste reduction programs
Production Metrics
Units Per Day: 1200
Defect Rate: 0.02%
Energy Consumption: 15 kWh per unit

Service Information for drivetrain Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect clutch operation
  • Check transmission fluid level
  • Inspect CV joint boots
  • Lubricate shift linkage
  • Check differential oil level

Use only manufacturer-approved fluids

60,000
48
  • Replace transmission fluid
  • Inspect drive shaft balance
  • Check differential mounting
  • Inspect engine mounts
  • Test clutch engagement

May require special tools for fluid replacement

100,000
84
  • Replace clutch components
  • Rebuild CV joints
  • Replace differential oil
  • Inspect transmission seals
  • Check shift linkage wear

Consider professional service for major components

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What drivetrain components are compatible with the 1991-1997 Mazda 626?

The 1991-1997 Mazda 626 is compatible with FWD (Front-Wheel Drive) drivetrain components, including the 2.0L and 2.5L V6 engines. Transmission options include a 5-speed manual or 4-speed automatic. Ensure compatibility by matching part numbers with OEM specifications or consulting a Mazda dealer for aftermarket options. Cross-reference with compatible models like the Ford Probe or MX-6 for shared components.

Q2

What are the maintenance requirements for the Mazda 626 drivetrain?

Regular maintenance for the Mazda 626 drivetrain includes checking and replacing transmission fluid every 30,000-60,000 miles, inspecting CV joints and axles for wear, and ensuring proper alignment. Lubricate drivetrain components as needed and monitor for unusual noises or vibrations. Follow the owner's manual for specific intervals and use only recommended fluids and parts.

Q3

How do I replace the CV axle on a 1991-1997 Mazda 626?

To replace the CV axle, lift the car and secure it on jack stands. Remove the wheel and disconnect the brake caliper and rotor. Unbolt the axle nut and separate the lower ball joint to free the steering knuckle. Use a pry bar to remove the axle from the transmission. Install the new axle, reassemble components, and torque all bolts to factory specifications.

Q4

What should I do if my Mazda 626 drivetrain makes a clicking noise?

A clicking noise during turns often indicates worn CV joints. Inspect the CV boots for damage and check for grease leakage. If the boots are torn or the joints are loose, replace the CV axle. For other noises, inspect the transmission, differential, and wheel bearings. Ensure proper lubrication and alignment to prevent further issues.

Q5

How can I optimize the performance of my Mazda 626 drivetrain?

To optimize drivetrain performance, use high-quality synthetic transmission fluid and ensure proper alignment. Upgrade to performance axles or lightweight components for better handling. Regularly inspect and maintain drivetrain parts to prevent wear. Consider a limited-slip differential for improved traction and performance during spirited driving.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1991-1997 Mazda 626 Factory Service Manual

Coming Soon

Comprehensive guide covering drivetrain maintenance, repair, and troubleshooting for the 1991-1997 Mazda 626.

Mazda Technical Service Bulletin: Drivetrain Noise

Coming Soon

TSB addressing common drivetrain noise issues and recommended fixes for the 1991-1997 Mazda 626.

Mazda 626 Drivetrain Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket drivetrain components for the 1991-1997 Mazda 626.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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