Mazda Mazda 626 1991-1997 Brakes Specifications
Explore the detailed brake specifications for the 1991-1997 Mazda 626, including rotors, pads, calipers, and more. Ideal for maintenance, repair, and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 1991-1997 Mazda 626. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly locate specific details or browse through the sections for comprehensive insights.
How to Use
Use the search functionality to find specific terms or components related to the brakes. Enter keywords like 'rotor size' or 'brake pad material' to get precise results.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized by major brake components and their respective details.
Key Specifications
Front Rotor Diameter
10.1 inches (256 mm)
Rear Drum Diameter
9.0 inches (229 mm)
Brake Fluid Type
DOT 3 or DOT 4
Master Cylinder Bore
0.87 inches (22 mm)
Brake Pad Thickness (New)
0.47 inches (12 mm)
Available Specifications
Front Brakes
This section covers the front braking system of the 1991-1997 Mazda 626, including the rotors, calipers, and pads. It provides technical details on dimensions, materials, and maintenance tips.
Front Brakes
This section covers the front braking system of the 1991-1997 Mazda 626, including the rotors, calipers, and pads. It provides technical details on dimensions, materials, and maintenance tips.
Rotor Specifications
- Diameter: 10.1 inches (256 mm)
- Thickness: 0.98 inches (25 mm)
- Material: Cast iron
- Ventilation: Vented design for heat dissipation
- Minimum thickness after machining: 0.91 inches (23 mm)
Caliper Specifications
- Type: Single-piston floating caliper
- Material: Aluminum alloy
- Piston diameter: 2.36 inches (60 mm)
- Brake pad attachment: Clip-on design
Brake Pad Specifications
- Material: Semi-metallic or ceramic options
- Thickness (new): 0.47 inches (12 mm)
- Wear indicator: Integrated squealer tabs
- Replacement interval: Approximately 30,000-50,000 miles
Rear Brakes
This section details the rear braking system, including drum or disc brake configurations, depending on the model year and trim. It provides information on components, dimensions, and maintenance.
Rear Brakes
This section details the rear braking system, including drum or disc brake configurations, depending on the model year and trim. It provides information on components, dimensions, and maintenance.
Drum Brake Specifications
- Diameter: 9.0 inches (229 mm)
- Width: 1.5 inches (38 mm)
- Material: Cast iron
- Shoe lining material: Organic or semi-metallic
Disc Brake Specifications
- Diameter: 10.1 inches (256 mm)
- Thickness: 0.39 inches (10 mm)
- Material: Cast iron
- Caliper type: Single-piston floating
Parking Brake
- Type: Mechanical, cable-operated
- Activation: Hand lever or foot pedal
- Adjustment: Manual or automatic
Brake Fluid and Hydraulics
This section focuses on the brake fluid requirements, hydraulic system components, and maintenance guidelines for optimal braking performance.
Brake Fluid and Hydraulics
This section focuses on the brake fluid requirements, hydraulic system components, and maintenance guidelines for optimal braking performance.
Brake Fluid Specifications
- Type: DOT 3 or DOT 4
- Capacity: Approximately 1.0 liter (full system)
- Replacement interval: Every 2 years or 30,000 miles
- Boiling point (DOT 3): 401°F (205°C) dry, 284°F (140°C) wet
Master Cylinder
- Bore diameter: 0.87 inches (22 mm)
- Material: Aluminum
- Reservoir capacity: 0.5 liters
Brake Lines
- Material: Steel or flexible rubber
- Routing: Front to rear, split system
- Inspection interval: Every 12 months
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Brakes Specifications
Overview
- Type
- Hydraulic disc (front), drum (rear)
- Configuration
- Dual-circuit, diagonally split
- Platform
- Mazda GF platform
- Material
- Cast iron rotors, steel drums
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 10.2 inches (259 mm)
- Front Rotor Thickness
- 0.98 inches (25 mm)
- Rear Drum Diameter
- 9.0 inches (228 mm)
- Rear Drum Width
- 1.57 inches (40 mm)
- Brake Pad Length
- 5.12 inches (130 mm)
- Brake Pad Width
- 2.36 inches (60 mm)
- Brake Fluid Capacity
- 0.5 liters (16.9 fl oz)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Drums
- Steel with heat-treated surface
- Brake Pads
- Semi-metallic friction material
- Brake Shoes
- Organic friction material
- Brake Lines
- Reinforced rubber with steel braiding
Features
- Braking System
-
- Anti-lock Braking System (ABS) optional
- Proportioning valve for rear brakes
- Dual-piston front calipers
- Self-adjusting rear drum brakes
- Performance
-
- High thermal capacity rotors
- Vented front rotors for heat dissipation
- Low-dust brake pad formulation
- Progressive brake pedal feel
- Durability
-
- Corrosion-resistant rotors
- Reinforced brake lines
- Long-lasting brake shoe material
- Sealed wheel cylinder design
- Maintenance
-
- Wear indicators on brake pads
- Easy-access caliper design
- Replaceable drum brake hardware
- Standardized brake fluid type
- Safety
-
- Dual-circuit fail-safe design
- Automatic rear brake adjustment
- Integrated parking brake system
- ABS compatibility
Safety Features
- System Redundancy
-
- Dual hydraulic circuits
- Diagonal split system
- Emergency Braking
-
- ABS (optional)
- Mechanical parking brake
- Pedal Feedback
-
- Progressive pedal travel
- Integrated booster system
Comfort Features
- Noise Reduction
-
- Anti-squeal shims on pads
- Drum brake silencers
- Pedal Operation
-
- Light pedal effort
- Smooth engagement
- Vibration Control
-
- Balanced rotors
- Damped brake shoes
- Maintenance Ease
-
- Tool-free pad inspection
- Standardized fluid type
Accessories
- Upgrade Options
-
- Performance brake pads
- Slotted rotors
- Stainless steel brake lines
- Maintenance Tools
-
- Brake piston tool
- Drum brake spring tool
- Brake bleeder kit
- Replacement Parts
-
- OEM brake pads
- Brake hardware kits
- Wheel cylinder rebuild kits
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pad thickness
- Check rotor/drum condition
- Test brake fluid moisture content
- Lubricate caliper slides
- Adjust parking brake
- Maintenance Notes
-
- Use DOT 3 or DOT 4 brake fluid
- Replace brake fluid every 2 years
- Inspect ABS system during service
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Material defects
- Rotors
- Miles: 36,000Years: 3Coverage: Warpage or cracking
- Calipers
- Miles: 50,000Years: 4Coverage: Seal failure
- Master Cylinder
- Miles: 60,000Years: 5Coverage: Internal component failure
Production Details
- Manufacturer
- Sumitomo Electric Industries
- Manufacturing Process
-
- Casting for rotors and drums
- CNC machining for precision surfaces
- Heat treatment for durability
- Automated assembly
- Quality Control
- Dimensional Checks: 100% inspectionMaterial Testing: Batch samplingPerformance Testing: Random sampling
- Sustainability Practices
-
- Recycled materials in brake pads
- Closed-loop water system
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: <0.1%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pad thickness
- Check rotor/drum condition
- Test brake fluid moisture content
- Lubricate caliper slides
- Adjust parking brake
Use only DOT 3 or DOT 4 brake fluid
- Replace brake pads if necessary
- Resurface rotors if needed
- Flush brake fluid system
- Inspect brake lines for wear
- Check ABS system functionality
Brake fluid flush recommended
- Replace brake rotors
- Rebuild or replace calipers
- Replace brake hoses
- Inspect master cylinder
- Complete system overhaul
Professional service recommended for major work
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are the brakes for the 1991-1997 Mazda 626 compatible with other Mazda models?
Are the brakes for the 1991-1997 Mazda 626 compatible with other Mazda models?
The brake components for the 1991-1997 Mazda 626 are specifically designed for this model and may not be compatible with other Mazda vehicles. Always check the manufacturer's specifications or consult a professional to ensure compatibility. The brake rotor size, caliper design, and mounting points vary between models, so using incorrect parts can compromise safety and performance.
Q2 What is the recommended maintenance schedule for the Mazda 626 brakes?
What is the recommended maintenance schedule for the Mazda 626 brakes?
Regular brake maintenance for the 1991-1997 Mazda 626 includes inspecting brake pads every 12,000 miles, checking brake fluid levels every 6 months, and replacing rotors every 50,000 miles or as needed. Ensure brake lines are inspected for leaks or corrosion annually. Proper maintenance ensures optimal braking performance and extends the lifespan of the components.
Q3 How do I replace the brake pads on a 1991-1997 Mazda 626?
How do I replace the brake pads on a 1991-1997 Mazda 626?
To replace brake pads on a 1991-1997 Mazda 626, first, lift the vehicle and remove the wheels. Loosen the caliper bolts and detach the caliper, then remove the old brake pads. Compress the caliper piston using a C-clamp. Install the new pads, reattach the caliper, and tighten the bolts. Finally, reinstall the wheels and test the brakes before driving.
Q4 What should I do if my Mazda 626 brakes are squeaking or grinding?
What should I do if my Mazda 626 brakes are squeaking or grinding?
Squeaking or grinding noises from the brakes often indicate worn brake pads or damaged rotors. Inspect the pads for wear and replace them if necessary. Check the rotors for scoring or warping and resurface or replace them as needed. Ensure all brake components are properly lubricated and free of debris to prevent noise and ensure smooth operation.
Q5 How can I improve the braking performance of my Mazda 626?
How can I improve the braking performance of my Mazda 626?
To enhance braking performance, consider upgrading to high-performance brake pads and rotors. Use high-quality brake fluid and ensure the system is properly bled to remove air bubbles. Regularly inspect and maintain all brake components. For track or heavy-duty use, consider installing a brake cooling kit to prevent overheating and maintain consistent performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1991-1997 Mazda 626 Service Manual
Coming SoonThe official service manual for the 1991-1997 Mazda 626, covering brake system maintenance, repair, and troubleshooting procedures.
Brake System Technical Bulletin for Mazda 626
Coming SoonA technical bulletin addressing common brake system issues and recommended solutions for the 1991-1997 Mazda 626.
Mazda 626 Brake Parts Catalog
Coming SoonA comprehensive catalog listing all brake components available for the 1991-1997 Mazda 626, including pads, rotors, and calipers.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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