Mazda Mazda 626 1991-1997 Body Specifications
Mazda Mazda 626 1991-1997

Mazda Mazda 626 1991-1997 Body Specifications

Explore the detailed body specifications for the 1991-1997 Mazda 626, including dimensions, materials, and structural design. Ideal for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the body design and features of the 1991-1997 Mazda 626. It is organized into sections covering dimensions, materials, design elements, and safety features. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive understanding of the vehicle's body specifications.

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Key Specifications

Length

4,670 mm (183.9 in)

Width

1,695 mm (66.7 in)

Height

1,390 mm (54.7 in)

Wheelbase

2,610 mm (102.8 in)

Curb Weight

1,200-1,400 kg (2,646-3,086 lbs)

Available Specifications

Dimensions

This section covers the exterior and interior dimensions of the 1991-1997 Mazda 626, including length, width, height, wheelbase, and cargo space. These measurements are essential for understanding the vehicle's size and capacity.

Exterior Dimensions
  • Overall length: 4,670 mm (183.9 in)
  • Overall width: 1,695 mm (66.7 in)
  • Overall height: 1,390 mm (54.7 in)
  • Wheelbase: 2,610 mm (102.8 in)
  • Ground clearance: 150 mm (5.9 in)
  • Curb weight: 1,200-1,400 kg (2,646-3,086 lbs)
Interior Dimensions
  • Headroom (front/rear): 950/930 mm (37.4/36.6 in)
  • Legroom (front/rear): 1,070/890 mm (42.1/35.0 in)
  • Shoulder room (front/rear): 1,400/1,380 mm (55.1/54.3 in)
  • Cargo volume: 430 liters (15.2 cu ft)

Materials and Construction

This section details the materials used in the body construction of the Mazda 626, including the type of steel, corrosion protection, and design features that enhance durability and performance.

Body Materials
  • High-strength steel used for the frame and body panels
  • Galvanized steel for corrosion resistance
  • Lightweight aluminum components for certain trims
  • Reinforced pillars for structural integrity
Design Features
  • Aerodynamic body design with a drag coefficient of 0.32
  • Integrated crumple zones for impact absorption
  • Reinforced roof structure for rollover protection
  • Seam welding for improved rigidity

Safety Features

This section highlights the safety features integrated into the body design of the Mazda 626, including passive and active safety systems designed to protect occupants.

Passive Safety
  • Dual front airbags as standard
  • Side-impact door beams
  • Energy-absorbing steering column
  • Three-point seatbelts for all seating positions
Active Safety
  • Anti-lock braking system (ABS) available on higher trims
  • Traction control system (TCS) optional
  • Rear-wheel drive for improved handling
  • Daytime running lights for visibility

Component Specifications

Overview

Type
Sedan/Coupe/Wagon
Configuration
Unibody
Platform
GD/GE Series
Material
Steel with anti-corrosion coating
Location
Front-engine, front-wheel drive

Dimensions

Length
183.1 in (4651 mm)
Width
67.7 in (1720 mm)
Height
54.7 in (1390 mm)
Wheelbase
102.8 in (2611 mm)
Curb Weight
2780-3100 lbs (1261-1406 kg)
Ground Clearance
5.9 in (150 mm)
Trunk Capacity
14.1 cu ft (399 L)

Materials

Frame
High-strength steel
Body Panels
Galvanized steel
Roof
Steel with sound insulation
Windows
Laminated safety glass
Bumpers
Reinforced plastic with energy absorbers

Features

Exterior
  • Aerodynamic design
  • Integrated fog lights
  • Chrome door handles
  • Rear spoiler (optional)
interior
  • Adjustable steering column
  • Power windows
  • Tilt-adjustable seats
  • Rear seat armrest
Lighting
  • Halogen headlights
  • High-mounted stop lamp
  • Automatic headlight control (optional)
  • Daytime running lights
Storage
  • Glove compartment
  • Center console storage
  • Door pockets
  • Foldable rear seats (wagon)
Climate Control
  • Manual air conditioning
  • Rear defogger
  • Heated side mirrors
  • Air vents for rear passengers

Safety Features

Structural
  • Crumple zones
  • Reinforced side-impact beams
  • Energy-absorbing steering column
Restraint Systems
  • 3-point seat belts
  • Front airbags (optional)
  • Child safety seat anchors
Visibility
  • Wide-angle mirrors
  • Rear window defroster
  • Intermittent windshield wipers

Comfort Features

Seating
  • Cloth upholstery
  • Driver lumbar support
  • Adjustable headrests
Noise Reduction
  • Sound-deadening materials
  • Insulated firewall
  • Sealed body joints
Convenience
  • Remote trunk release
  • Cruise control (optional)
  • Power door locks
Ergonomics
  • Tilt steering wheel
  • Adjustable seat height
  • Easy-to-reach controls

Accessories

Exterior
  • Mud flaps
  • Roof rack (wagon)
  • Body side moldings
interior
  • Floor mats
  • Cargo net (wagon)
  • Sunroof (optional)
Lighting
  • Fog light kit
  • LED interior lights
  • Upgraded headlight bulbs

Maintenance

Service interval
Every 7,500 miles or 6 months
Service Items
  • Inspect body for rust
  • Check door seals
  • Lubricate hinges and locks
  • Inspect windshield wipers
  • Check alignment of body panels
Maintenance Notes
Regular waxing recommended to protect paint and prevent corrosion

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Bumper-to-bumper
Corrosion
Miles: Unlimited
Years: 5
Coverage: Perforation only
Powertrain
Miles: 60,000
Years: 5
Coverage: Engine and transmission
Roadside Assistance
Miles: 36,000
Years: 3
Coverage: 24-hour emergency service

Production Details

Manufacturer
Mazda Motor Corporation
Manufacturing Process
  • Robotic welding
  • Electrostatic painting
  • Computer-aided design
Quality Control
inspection: 100% visual and mechanical inspection
Testing: Salt spray testing for corrosion resistance
Standards: ISO 9001 certified
Sustainability Practices
  • Recycled materials in production
  • Water-based paints
  • Energy-efficient manufacturing
Production Metrics
Annual Output: Approximately 200,000 units
Production Sites: Hiroshima, Japan, Flat Rock, Michigan, USA

Service Information for body Service

Maintenance and service requirements specific to the body

7,500
6
  • Inspect body for dents and scratches
  • Check door and window seals
  • Lubricate door hinges and locks
  • Inspect windshield wiper blades
  • Check alignment of body panels

Regular cleaning and waxing recommended to maintain finish

15,000
12
  • Inspect underbody for rust
  • Check condition of bumpers
  • Inspect and clean sunroof drains (if equipped)
  • Check operation of all exterior lights
  • Inspect and adjust hood latch

Use only manufacturer-approved cleaning products

30,000
24
  • Perform thorough rust inspection
  • Check and tighten all body fasteners
  • Inspect and replace worn weatherstripping
  • Check alignment of doors and hood
  • Inspect and clean all drainage channels

Professional rustproofing recommended in harsh climates

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the 1991-1997 Mazda 626 compatible with modern aftermarket parts?

The 1991-1997 Mazda 626 is compatible with many modern aftermarket parts, but compatibility depends on the specific part and model year. For example, suspension components, brake pads, and exhaust systems are widely available. However, electronic components like ECUs may require specific compatibility checks. Always verify part numbers and consult with the manufacturer or a trusted mechanic to ensure proper fitment and functionality.

Q2

What is the recommended maintenance schedule for the Mazda 626?

The Mazda 626 requires regular maintenance to ensure optimal performance. Key maintenance tasks include oil changes every 3,000-5,000 miles, coolant flushes every 30,000 miles, and timing belt replacement every 60,000-100,000 miles. Brake pads and rotors should be inspected every 15,000 miles, and spark plugs every 30,000 miles. Regular tire rotations and alignment checks are also recommended to extend the vehicle's lifespan.

Q3

How do I replace the alternator on a 1991-1997 Mazda 626?

To replace the alternator, first disconnect the battery to prevent electrical shorts. Remove the serpentine belt by loosening the tensioner. Disconnect the electrical connections and mounting bolts from the alternator. Install the new alternator by reversing the steps, ensuring all bolts are tightened to the manufacturer's specifications. Reconnect the battery and test the alternator's output with a multimeter to confirm proper installation.

Q4

Why is my Mazda 626 overheating?

Overheating in the Mazda 626 can be caused by several issues, including a faulty thermostat, a leaking radiator, or a malfunctioning water pump. Check the coolant level and inspect for leaks. Test the thermostat by placing it in hot water to see if it opens. If the water pump is suspected, listen for unusual noises from the engine bay. Replacing damaged components and ensuring the cooling system is properly bled can resolve overheating issues.

Q5

How can I improve the performance of my Mazda 626?

To enhance performance, consider upgrading the air intake and exhaust systems for better airflow. Installing high-performance spark plugs and ignition coils can improve combustion efficiency. Regular tune-ups, including fuel system cleaning and proper tire inflation, also contribute to better performance. For more significant gains, consider engine tuning or adding a turbocharger, though these modifications may require professional installation and tuning.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mazda 626 Service Manual (1991-1997)

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 1991-1997 Mazda 626.

Mazda Technical Service Bulletin for 626

Coming Soon

Official bulletins addressing common issues and updates for the 1991-1997 Mazda 626.

Mazda 626 Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts available for the 1991-1997 Mazda 626.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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