Mazda Mazda 6 2002-2008 Fuel System Specifications
Mazda Mazda 6 2002-2008

Mazda Mazda 6 2002-2008 Fuel System Specifications

Explore detailed fuel specifications for the 2002-2008 Mazda 6, including fuel type, tank capacity, economy, and emission standards. Ideal for maintenance, troubleshooting, and upgrades.

Updated

Overview Specifications

This document provides detailed fuel specifications for the 2002-2008 Mazda 6. It includes information on fuel types, fuel economy, tank capacity, and other relevant details. Use this guide to understand the fuel requirements and performance of your Mazda 6. The document is organized into sections for easy navigation, and a quick reference table is provided for key specifications.

How to Use

Use the search functionality to quickly locate specific fuel-related terms or specifications. Enter keywords like 'fuel economy' or 'tank capacity' to find relevant sections.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is clearly labeled and contains subsections with detailed information.

Key Specifications

Fuel Tank Capacity

17.1 gallons (64.7 liters)

City MPG

20-22 MPG

Highway MPG

28-30 MPG

Combined MPG

24-26 MPG

Recommended Octane

87 or higher

Available Specifications

Fuel Types and Requirements

This section covers the types of fuel recommended for the 2002-2008 Mazda 6, including octane ratings and any specific requirements for optimal performance.

Recommended Fuel Type
  • Regular unleaded gasoline with an octane rating of 87 or higher
  • Premium gasoline (91 octane or higher) for improved performance
  • Avoid using diesel or ethanol blends above 10%
  • Use of fuel additives is not required but may enhance performance
Fuel System Specifications
  • Multi-port fuel injection system
  • Fuel tank capacity: 17.1 gallons (64.7 liters)
  • Fuel pump pressure: 50-60 psi
  • Fuel filter replacement interval: Every 30,000 miles

Fuel Economy

This section provides detailed information on the fuel efficiency of the 2002-2008 Mazda 6, including city, highway, and combined MPG ratings.

City Driving
  • Average MPG: 20-22
  • Factors affecting city MPG: Stop-and-go traffic, frequent idling
  • Tips for improving city MPG: Avoid rapid acceleration, maintain steady speeds
Highway Driving
  • Average MPG: 28-30
  • Factors affecting highway MPG: Aerodynamics, tire pressure
  • Tips for improving highway MPG: Use cruise control, keep windows closed
Combined MPG
  • Average MPG: 24-26
  • Combined MPG reflects a mix of city and highway driving
  • Real-world MPG may vary based on driving habits and conditions

Fuel Tank and Refueling

This section covers the fuel tank design, refueling procedures, and safety precautions for the 2002-2008 Mazda 6.

Fuel Tank Design
  • Plastic fuel tank for durability and corrosion resistance
  • Tank capacity: 17.1 gallons (64.7 liters)
  • Fuel level sensor accuracy: ±5%
  • Tank includes a rollover valve for safety
Refueling Procedures
  • Turn off the engine before refueling
  • Use the fuel door release lever inside the vehicle
  • Insert the fuel nozzle fully to avoid spills
  • Do not overfill the tank; stop when the pump clicks off

Component Specifications

Overview

Type
Gasoline
Configuration
Internal Combustion Engine
Platform
Mazda 6 (2002-2008)
Material
Steel and Plastic
Location
Under rear seat or trunk area

Dimensions

Tank Capacity
17.1 gallons (64.7 liters)
Tank Length
36.2 inches (92 cm)
Tank Width
24.8 inches (63 cm)
Tank Height
12.6 inches (32 cm)
Fuel Line Diameter
0.375 inches (9.5 mm)
Fuel Pump Pressure
58 psi (4 bar)
Fuel Filter Size
3.15 inches x 1.57 inches (80 mm x 40 mm)

Materials

Tank
High-density polyethylene (HDPE)
Fuel Lines
Nitrile rubber with steel reinforcement
Fuel Pump
Plastic and stainless steel
Fuel Filter
Cellulose and resin
Filler Neck
Galvanized steel

Features

Fuel Delivery
  • Electronic fuel injection (EFI)
  • Sequential multi-port injection
  • Returnless fuel system
Tank Features
  • Impact-resistant construction
  • Integrated fuel pump module
  • Vapor recovery system
Sensors
  • Fuel level sensor
  • Fuel pressure sensor
  • Evaporative emissions sensor
Emissions
  • EVAP system
  • Catalytic converter compatibility
  • Low sulfur fuel compatibility
Safety
  • Rollover valve
  • Impact-resistant tank
  • Fuel cut-off inertia switch

Safety Features

Tank Safety
  • Flame arrestor
  • Pressure relief valve
  • Impact-resistant design
Leak Prevention
  • Sealed fuel system
  • Double-walled fuel lines
  • Automatic shut-off valve
Fire Prevention
  • Fuel cut-off switch
  • Thermal protection
  • Vapor recovery system

Comfort Features

Refueling
  • Easy-access fuel door
  • Capless fuel filler
  • Automatic fuel shut-off
Driving
  • Smooth fuel delivery
  • Low noise fuel pump
  • Stable fuel pressure
Maintenance
  • Easy fuel filter access
  • Serviceable fuel pump
  • Durable fuel lines

Accessories

Fuel Additives
  • Fuel system cleaner
  • Octane booster
  • Fuel stabilizer
Replacement Parts
  • Fuel filter
  • Fuel pump
  • Fuel pressure regulator
Upgrades
  • High-performance fuel pump
  • Stainless steel fuel lines
  • Aftermarket fuel pressure gauge

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect fuel lines for leaks
  • Replace fuel filter
  • Check fuel pump pressure
  • Inspect EVAP system
  • Clean fuel injectors
Maintenance Notes
Use only unleaded gasoline with octane rating of 87 or higher

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Fuel system components
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: EVAP system and fuel tank
Corrosion Warranty
Miles: Unlimited
Years: 5
Coverage: Fuel tank corrosion
Extended Warranty
Miles: 100,000
Years: 7
Coverage: Fuel pump and injectors

Production Details

Manufacturer
Mazda Motor Corporation
Manufacturing Process
  • Injection molding for fuel tank
  • Robotic assembly for fuel lines
  • Precision calibration for fuel pump
Quality Control
Pressure Testing: 100% of fuel tanks
Leak Testing: 100% of fuel systems
Performance Testing: Sample testing of fuel pumps
Sustainability Practices
  • Recycled materials in fuel tank
  • Low-emission manufacturing
  • Recycling program for old fuel components
Production Metrics
Annual Production: 500,000 units
Defect Rate: 0.01%
Energy Efficiency: 15% improvement since 2002

Service Information for fuel Service

Maintenance and service requirements specific to the fuel system

30,000
24
  • Inspect fuel lines and connections
  • Replace fuel filter
  • Check fuel pump operation
  • Test fuel pressure
  • Inspect EVAP system for leaks

Use only OEM or equivalent fuel filters

60,000
48
  • Clean fuel injectors
  • Inspect fuel tank for damage
  • Check fuel filler neck and cap
  • Test fuel pressure regulator
  • Inspect fuel pump strainer

Special tools required for fuel pump access

100,000
84
  • Replace fuel pump assembly
  • Inspect and clean fuel tank
  • Replace fuel pressure regulator
  • Test EVAP system functionality
  • Inspect and replace fuel lines if necessary

Fuel tank removal requires special equipment

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of fuel is compatible with the 2002-2008 Mazda 6?

The 2002-2008 Mazda 6 is compatible with regular unleaded gasoline with an octane rating of 87 or higher. Using higher octane fuel is not required but may improve performance in certain conditions. Avoid using diesel or ethanol blends above 10% (E10) as they can damage the engine and fuel system. Always refer to the owner's manual for specific fuel recommendations.

Q2

What are the maintenance requirements for the fuel system in a 2002-2008 Mazda 6?

Regular maintenance for the fuel system includes inspecting and replacing the fuel filter every 30,000 miles, checking fuel lines for leaks or wear, and using fuel system cleaners periodically to prevent carbon buildup. Additionally, ensure the fuel cap is tightly sealed to maintain proper pressure and avoid triggering the check engine light.

Q3

How do I replace the fuel filter in a 2002-2008 Mazda 6?

To replace the fuel filter, first, relieve fuel system pressure by removing the fuel pump fuse and running the engine until it stalls. Locate the fuel filter, typically under the car near the fuel tank. Disconnect the fuel lines using a line disconnect tool, remove the old filter, and install the new one, ensuring proper orientation. Reconnect the fuel lines and reinstall the fuel pump fuse.

Q4

What should I do if my Mazda 6 has poor fuel efficiency?

Poor fuel efficiency can result from a clogged fuel filter, dirty air filter, faulty oxygen sensor, or improper tire pressure. Start by checking and replacing the air and fuel filters. Inspect the oxygen sensor and tire pressure. If issues persist, have a professional diagnose the fuel injectors, spark plugs, and engine control module for potential problems.

Q5

How can I optimize the fuel performance of my 2002-2008 Mazda 6?

To optimize fuel performance, use high-quality fuel, maintain proper tire pressure, and replace air and fuel filters regularly. Avoid aggressive driving and excessive idling. Periodically clean the fuel injectors and throttle body. Ensure the engine is tuned correctly and the oxygen sensors are functioning properly to maintain optimal fuel-air mixture.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2002-2008 Mazda 6 Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 2002-2008 Mazda 6.

Mazda 6 Fuel System Technical Bulletin

Coming Soon

Technical service bulletin addressing common fuel system issues and updates for the 2002-2008 Mazda 6.

Mazda 6 Parts and Accessories Catalog

Coming Soon

Catalog listing OEM and aftermarket parts, including fuel system components, for the 2002-2008 Mazda 6.

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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