Mazda Mazda 6 2002-2008 Fuel System Specifications
Explore detailed fuel specifications for the 2002-2008 Mazda 6, including fuel type, tank capacity, economy, and emission standards. Ideal for maintenance, troubleshooting, and upgrades.
Overview Specifications
This document provides detailed fuel specifications for the 2002-2008 Mazda 6. It includes information on fuel types, fuel economy, tank capacity, and other relevant details. Use this guide to understand the fuel requirements and performance of your Mazda 6. The document is organized into sections for easy navigation, and a quick reference table is provided for key specifications.
How to Use
Use the search functionality to quickly locate specific fuel-related terms or specifications. Enter keywords like 'fuel economy' or 'tank capacity' to find relevant sections.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is clearly labeled and contains subsections with detailed information.
Key Specifications
Fuel Tank Capacity
17.1 gallons (64.7 liters)
City MPG
20-22 MPG
Highway MPG
28-30 MPG
Combined MPG
24-26 MPG
Recommended Octane
87 or higher
Available Specifications
Fuel Types and Requirements
This section covers the types of fuel recommended for the 2002-2008 Mazda 6, including octane ratings and any specific requirements for optimal performance.
Fuel Types and Requirements
This section covers the types of fuel recommended for the 2002-2008 Mazda 6, including octane ratings and any specific requirements for optimal performance.
Recommended Fuel Type
- Regular unleaded gasoline with an octane rating of 87 or higher
- Premium gasoline (91 octane or higher) for improved performance
- Avoid using diesel or ethanol blends above 10%
- Use of fuel additives is not required but may enhance performance
Fuel System Specifications
- Multi-port fuel injection system
- Fuel tank capacity: 17.1 gallons (64.7 liters)
- Fuel pump pressure: 50-60 psi
- Fuel filter replacement interval: Every 30,000 miles
Fuel Economy
This section provides detailed information on the fuel efficiency of the 2002-2008 Mazda 6, including city, highway, and combined MPG ratings.
Fuel Economy
This section provides detailed information on the fuel efficiency of the 2002-2008 Mazda 6, including city, highway, and combined MPG ratings.
City Driving
- Average MPG: 20-22
- Factors affecting city MPG: Stop-and-go traffic, frequent idling
- Tips for improving city MPG: Avoid rapid acceleration, maintain steady speeds
Highway Driving
- Average MPG: 28-30
- Factors affecting highway MPG: Aerodynamics, tire pressure
- Tips for improving highway MPG: Use cruise control, keep windows closed
Combined MPG
- Average MPG: 24-26
- Combined MPG reflects a mix of city and highway driving
- Real-world MPG may vary based on driving habits and conditions
Fuel Tank and Refueling
This section covers the fuel tank design, refueling procedures, and safety precautions for the 2002-2008 Mazda 6.
Fuel Tank and Refueling
This section covers the fuel tank design, refueling procedures, and safety precautions for the 2002-2008 Mazda 6.
Fuel Tank Design
- Plastic fuel tank for durability and corrosion resistance
- Tank capacity: 17.1 gallons (64.7 liters)
- Fuel level sensor accuracy: ±5%
- Tank includes a rollover valve for safety
Refueling Procedures
- Turn off the engine before refueling
- Use the fuel door release lever inside the vehicle
- Insert the fuel nozzle fully to avoid spills
- Do not overfill the tank; stop when the pump clicks off
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Component Specifications
Overview
- Type
- Gasoline
- Configuration
- Internal Combustion Engine
- Platform
- Mazda 6 (2002-2008)
- Material
- Steel and Plastic
- Location
- Under rear seat or trunk area
Dimensions
- Tank Capacity
- 17.1 gallons (64.7 liters)
- Tank Length
- 36.2 inches (92 cm)
- Tank Width
- 24.8 inches (63 cm)
- Tank Height
- 12.6 inches (32 cm)
- Fuel Line Diameter
- 0.375 inches (9.5 mm)
- Fuel Pump Pressure
- 58 psi (4 bar)
- Fuel Filter Size
- 3.15 inches x 1.57 inches (80 mm x 40 mm)
Materials
- Tank
- High-density polyethylene (HDPE)
- Fuel Lines
- Nitrile rubber with steel reinforcement
- Fuel Pump
- Plastic and stainless steel
- Fuel Filter
- Cellulose and resin
- Filler Neck
- Galvanized steel
Features
- Fuel Delivery
-
- Electronic fuel injection (EFI)
- Sequential multi-port injection
- Returnless fuel system
- Tank Features
-
- Impact-resistant construction
- Integrated fuel pump module
- Vapor recovery system
- Sensors
-
- Fuel level sensor
- Fuel pressure sensor
- Evaporative emissions sensor
- Emissions
-
- EVAP system
- Catalytic converter compatibility
- Low sulfur fuel compatibility
- Safety
-
- Rollover valve
- Impact-resistant tank
- Fuel cut-off inertia switch
Safety Features
- Tank Safety
-
- Flame arrestor
- Pressure relief valve
- Impact-resistant design
- Leak Prevention
-
- Sealed fuel system
- Double-walled fuel lines
- Automatic shut-off valve
- Fire Prevention
-
- Fuel cut-off switch
- Thermal protection
- Vapor recovery system
Comfort Features
- Refueling
-
- Easy-access fuel door
- Capless fuel filler
- Automatic fuel shut-off
- Driving
-
- Smooth fuel delivery
- Low noise fuel pump
- Stable fuel pressure
- Maintenance
-
- Easy fuel filter access
- Serviceable fuel pump
- Durable fuel lines
Accessories
- Fuel Additives
-
- Fuel system cleaner
- Octane booster
- Fuel stabilizer
- Replacement Parts
-
- Fuel filter
- Fuel pump
- Fuel pressure regulator
- Upgrades
-
- High-performance fuel pump
- Stainless steel fuel lines
- Aftermarket fuel pressure gauge
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect fuel lines for leaks
- Replace fuel filter
- Check fuel pump pressure
- Inspect EVAP system
- Clean fuel injectors
- Maintenance Notes
- Use only unleaded gasoline with octane rating of 87 or higher
Warranty
- Basic Warranty
- Miles: 36,000Years: 3Coverage: Fuel system components
- Emissions Warranty
- Miles: 80,000Years: 8Coverage: EVAP system and fuel tank
- Corrosion Warranty
- Miles: UnlimitedYears: 5Coverage: Fuel tank corrosion
- Extended Warranty
- Miles: 100,000Years: 7Coverage: Fuel pump and injectors
Production Details
- Manufacturer
- Mazda Motor Corporation
- Manufacturing Process
-
- Injection molding for fuel tank
- Robotic assembly for fuel lines
- Precision calibration for fuel pump
- Quality Control
- Pressure Testing: 100% of fuel tanksLeak Testing: 100% of fuel systemsPerformance Testing: Sample testing of fuel pumps
- Sustainability Practices
-
- Recycled materials in fuel tank
- Low-emission manufacturing
- Recycling program for old fuel components
- Production Metrics
- Annual Production: 500,000 unitsDefect Rate: 0.01%Energy Efficiency: 15% improvement since 2002
Service Information for fuel Service
Maintenance and service requirements specific to the fuel system
- Inspect fuel lines and connections
- Replace fuel filter
- Check fuel pump operation
- Test fuel pressure
- Inspect EVAP system for leaks
Use only OEM or equivalent fuel filters
- Clean fuel injectors
- Inspect fuel tank for damage
- Check fuel filler neck and cap
- Test fuel pressure regulator
- Inspect fuel pump strainer
Special tools required for fuel pump access
- Replace fuel pump assembly
- Inspect and clean fuel tank
- Replace fuel pressure regulator
- Test EVAP system functionality
- Inspect and replace fuel lines if necessary
Fuel tank removal requires special equipment
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What type of fuel is compatible with the 2002-2008 Mazda 6?
What type of fuel is compatible with the 2002-2008 Mazda 6?
The 2002-2008 Mazda 6 is compatible with regular unleaded gasoline with an octane rating of 87 or higher. Using higher octane fuel is not required but may improve performance in certain conditions. Avoid using diesel or ethanol blends above 10% (E10) as they can damage the engine and fuel system. Always refer to the owner's manual for specific fuel recommendations.
Q2 What are the maintenance requirements for the fuel system in a 2002-2008 Mazda 6?
What are the maintenance requirements for the fuel system in a 2002-2008 Mazda 6?
Regular maintenance for the fuel system includes inspecting and replacing the fuel filter every 30,000 miles, checking fuel lines for leaks or wear, and using fuel system cleaners periodically to prevent carbon buildup. Additionally, ensure the fuel cap is tightly sealed to maintain proper pressure and avoid triggering the check engine light.
Q3 How do I replace the fuel filter in a 2002-2008 Mazda 6?
How do I replace the fuel filter in a 2002-2008 Mazda 6?
To replace the fuel filter, first, relieve fuel system pressure by removing the fuel pump fuse and running the engine until it stalls. Locate the fuel filter, typically under the car near the fuel tank. Disconnect the fuel lines using a line disconnect tool, remove the old filter, and install the new one, ensuring proper orientation. Reconnect the fuel lines and reinstall the fuel pump fuse.
Q4 What should I do if my Mazda 6 has poor fuel efficiency?
What should I do if my Mazda 6 has poor fuel efficiency?
Poor fuel efficiency can result from a clogged fuel filter, dirty air filter, faulty oxygen sensor, or improper tire pressure. Start by checking and replacing the air and fuel filters. Inspect the oxygen sensor and tire pressure. If issues persist, have a professional diagnose the fuel injectors, spark plugs, and engine control module for potential problems.
Q5 How can I optimize the fuel performance of my 2002-2008 Mazda 6?
How can I optimize the fuel performance of my 2002-2008 Mazda 6?
To optimize fuel performance, use high-quality fuel, maintain proper tire pressure, and replace air and fuel filters regularly. Avoid aggressive driving and excessive idling. Periodically clean the fuel injectors and throttle body. Ensure the engine is tuned correctly and the oxygen sensors are functioning properly to maintain optimal fuel-air mixture.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2002-2008 Mazda 6 Service Manual
Coming SoonComprehensive guide covering maintenance, repairs, and technical specifications for the 2002-2008 Mazda 6.
Mazda 6 Fuel System Technical Bulletin
Coming SoonTechnical service bulletin addressing common fuel system issues and updates for the 2002-2008 Mazda 6.
Mazda 6 Parts and Accessories Catalog
Coming SoonCatalog listing OEM and aftermarket parts, including fuel system components, for the 2002-2008 Mazda 6.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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