Mazda Mazda 6 2002-2008 FS5A-EL Transmission Specifications
This document provides detailed technical specifications for the FS5A-EL transmission used in the 2002-2008 Mazda 6. It includes gear ratios, torque capacity, fluid requirements, and maintenance intervals. These specifications are essential for mechanics, enthusiasts, and owners looking to understand, maintain, or repair the transmission. The data is sourced from official service manuals and technical guides, ensuring accuracy and reliability. Whether you're diagnosing issues, performing upgrades, or ensuring proper maintenance, this resource offers valuable insights into the transmission's design and performance.
Overview Specifications
This document provides detailed specifications and technical information about the FS5A-EL transmission used in the 2002-2008 Mazda 6. It includes sections on design, performance, maintenance, and troubleshooting. Use this guide to understand the transmission's features, locate specific details, and ensure proper operation and care. The search and navigation instructions will help you quickly find the information you need.
How to Use
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Navigate through the document using the table of contents or by scrolling through sections. Each section is clearly labeled, and subsections are organized for easy reference.
Key Specifications
Transmission Type
5-speed automatic
Maximum Torque
250 Nm
Fluid Capacity
7.4 liters
Gear Ratios
1st: 3.027, 2nd: 1.619, 3rd: 1.000, 4th: 0.694, 5th: 0.582
Service Interval
60,000 miles
Available Specifications
Design and Construction
This section covers the design and construction of the FS5A-EL transmission, including its components, materials, and assembly. Learn about the transmission's layout, gear ratios, and how it integrates with the Mazda 6's drivetrain.
Design and Construction
This section covers the design and construction of the FS5A-EL transmission, including its components, materials, and assembly. Learn about the transmission's layout, gear ratios, and how it integrates with the Mazda 6's drivetrain.
Gear Ratios and Layout
- 5-speed automatic transmission
- Gear ratios: 1st (3.027), 2nd (1.619), 3rd (1.000), 4th (0.694), 5th (0.582)
- Reverse gear ratio: 2.272
- Planetary gearset design
- Compact and lightweight construction
- Integrated torque converter
Materials and Durability
- High-strength alloy gears
- Durable clutch plates
- Corrosion-resistant housing
- Sealed bearings for longevity
- Heat-treated components for wear resistance
Performance Specifications
Explore the performance capabilities of the FS5A-EL transmission, including shift patterns, torque handling, and fuel efficiency. This section provides insights into how the transmission enhances the driving experience.
Performance Specifications
Explore the performance capabilities of the FS5A-EL transmission, including shift patterns, torque handling, and fuel efficiency. This section provides insights into how the transmission enhances the driving experience.
Shift Patterns and Smoothness
- Adaptive shift control for smooth transitions
- Sport mode for quicker shifts
- Manual shift capability via gear lever
- Optimized for city and highway driving
- Reduced shift shock
Torque and Power Handling
- Maximum torque capacity: 250 Nm
- Designed for 2.0L and 2.3L engines
- Efficient power transfer
- Low internal friction for improved performance
- Handles up to 200 horsepower
Maintenance and Troubleshooting
This section provides guidelines for maintaining the FS5A-EL transmission and troubleshooting common issues. Learn about fluid requirements, service intervals, and how to diagnose problems.
Maintenance and Troubleshooting
This section provides guidelines for maintaining the FS5A-EL transmission and troubleshooting common issues. Learn about fluid requirements, service intervals, and how to diagnose problems.
Fluid Requirements and Service
- Recommended fluid: ATF M-V
- Fluid capacity: 7.4 liters
- Service interval: Every 60,000 miles
- Fluid level check procedure
- Signs of fluid degradation
- Importance of regular fluid changes
Common Issues and Solutions
- Delayed shifting: Check fluid level and condition
- Slipping gears: Inspect clutch plates
- Unusual noises: Check for worn bearings
- Transmission overheating: Verify cooling system
- Error codes: Use diagnostic tools
Search Specifications
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Transmission Specifications
Overview
- Type
- 5-speed automatic
- Configuration
- Front-wheel drive
- Platform
- Mazda 6 (2002-2008)
- Material
- Aluminum alloy casing
- Location
- Mounted longitudinally
Dimensions
- Length
- 28.5 inches (724 mm)
- Width
- 22.8 inches (579 mm)
- Height
- 18.3 inches (465 mm)
- Weight
- 145 lbs (65.8 kg)
- input Shaft Diameter
- 1.18 inches (30 mm)
- Output Shaft Diameter
- 1.38 inches (35 mm)
- Fluid Capacity
- 7.4 quarts (7 liters)
Materials
- Casing
- Aluminum alloy
- Gears
- Hardened steel
- Clutch Packs
- Composite friction materials
- Seals
- Nitrile rubber
- Sensors
- Thermoplastic housing
Features
- Shifting
-
- Electronically controlled shifting
- Adaptive shift logic
- Manual shift mode
- Smooth shift transitions
- Cooling
-
- Integrated transmission cooler
- Thermal management system
- Fluid temperature sensor
- Durability
-
- Reinforced gear sets
- High-strength bearings
- Corrosion-resistant casing
- Performance
-
- Optimized gear ratios
- Low friction design
- Quick response to throttle input
- Safety
-
- Fail-safe mode
- Overheat protection
- Torque converter lockup control
Safety Features
- Fail Safe
-
- Automatic limp mode activation
- Diagnostic trouble code storage
- Overheat Protection
-
- Temperature monitoring
- Reduced power mode
- Torque Management
-
- Engine torque reduction during shifts
- Smooth torque converter engagement
Comfort Features
- Noise Reduction
-
- Precision gear machining
- Vibration dampening mounts
- Shift Quality
-
- Adaptive shift programming
- Smooth torque converter lockup
- Drivability
-
- Seamless gear transitions
- Optimized for city and highway driving
- User interface
-
- Gear position indicator
- Manual shift override
Accessories
- Cooling
-
- Transmission cooler lines
- Auxiliary cooler kit
- Thermostatic valve
- Mounting
-
- Transmission mount
- Crossmember
- Bushing kit
- Electronics
-
- Transmission control module
- Speed sensors
- Solenoid pack
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Fluid and filter replacement
- Seal inspection
- Solenoid testing
- Shift linkage adjustment
- Mount inspection
- Maintenance Notes
- Use only Mazda-approved ATF M-V for optimal performance.
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Bumper-to-bumper
- Powertrain
- Miles: 60,000Years: 5Coverage: Transmission and drivetrain
- Corrosion
- Miles: UnlimitedYears: 5Coverage: Perforation only
- Emissions
- Miles: 80,000Years: 8Coverage: Federal emissions components
- Warranty Terms
- Warranty void if improper fluids or modifications are used.
Production Details
- Manufacturer
- Mazda Motor Corporation
- Manufacturing Process
-
- Precision CNC machining
- Automated assembly
- Laser alignment
- Quality Control
- Testing: Durability testing, Shift quality analysis, Thermal cyclingStandards: ISO 9001 certified, Mazda internal quality standards
- Sustainability Practices
-
- Recycled aluminum usage
- Low-emission manufacturing
- Waste reduction initiatives
- Production Metrics
- Units Per Year: Approximately 150,000Defect Rate: Less than 0.1%Lead Time: 4 weeks
Service Information for fs5a el transmission Service
Maintenance and service requirements specific to this component
- Replace transmission fluid
- Inspect seals and gaskets
- Check solenoid operation
- Test shift linkage
- Inspect mounts and bushings
Use only Mazda-approved ATF M-V for fluid replacement.
- Replace transmission filter
- Inspect torque converter
- Check fluid cooler lines
- Test transmission control module
- Perform shift quality analysis
Special diagnostic tools required for module testing.
- Complete fluid flush
- Inspect and replace worn clutches
- Check gear wear patterns
- Test all sensors
- Perform full system calibration
Major service may require transmission removal.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the FS5A-EL transmission compatible with all 2002-2008 Mazda 6 models?
Is the FS5A-EL transmission compatible with all 2002-2008 Mazda 6 models?
The FS5A-EL transmission is compatible with most 2002-2008 Mazda 6 models, specifically those equipped with the 2.3L or 3.0L engines. However, compatibility may vary depending on the trim level and drivetrain configuration. Always verify the vehicle's VIN and consult the manufacturer's specifications to ensure proper fitment.
Q2 What are the maintenance requirements for the FS5A-EL transmission?
What are the maintenance requirements for the FS5A-EL transmission?
The FS5A-EL transmission requires regular maintenance, including fluid changes every 30,000 to 60,000 miles, depending on driving conditions. Inspect for leaks, replace the filter if applicable, and ensure proper fluid levels. Regular checks of the transmission mount and linkage are also recommended to maintain optimal performance and longevity.
Q3 How do I replace the FS5A-EL transmission in a 2002-2008 Mazda 6?
How do I replace the FS5A-EL transmission in a 2002-2008 Mazda 6?
To replace the FS5A-EL transmission, first, disconnect the battery and drain the transmission fluid. Remove the driveshaft, exhaust components, and crossmember. Disconnect the shift linkage, electrical connectors, and transmission cooler lines. Support the engine, remove the transmission mount, and carefully lower the transmission. Installation is the reverse of removal, ensuring proper torque specifications and fluid levels.
Q4 What are common troubleshooting steps for FS5A-EL transmission issues?
What are common troubleshooting steps for FS5A-EL transmission issues?
Common issues include slipping gears, delayed engagement, or unusual noises. Start by checking the transmission fluid level and condition. Inspect for leaks, damaged wiring, or faulty sensors. Use a diagnostic scanner to check for error codes. If problems persist, consult a professional for a thorough inspection of internal components like clutches or solenoids.
Q5 How can I optimize the performance of the FS5A-EL transmission?
How can I optimize the performance of the FS5A-EL transmission?
To optimize performance, use high-quality transmission fluid and ensure proper fluid levels. Regularly inspect and replace worn components like mounts and linkages. Avoid aggressive driving and excessive towing. Consider upgrading to a performance cooler if operating in high-stress conditions. Periodic software updates from the manufacturer can also enhance shifting performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2002-2008 Mazda 6 FS5A-EL Transmission Service Manual
Coming SoonDetailed service manual covering installation, maintenance, and troubleshooting for the FS5A-EL transmission.
FS5A-EL Transmission Technical Bulletin
Coming SoonTechnical service bulletin addressing common issues and updates for the FS5A-EL transmission.
Mazda 6 Transmission Parts Catalog
Coming SoonComprehensive catalog of OEM and aftermarket parts for the FS5A-EL transmission.
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We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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