Mazda Mazda 6 2002-2008 Brakes Specifications
Explore the detailed brake specifications for the 2002-2008 Mazda 6, including rotor sizes, pad dimensions, and caliper types. Ideal for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 2002-2008 Mazda 6. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly find relevant details or explore the sections for comprehensive insights.
How to Use
Use the search functionality to locate specific brake components or terms. Enter keywords like 'rotor diameter' or 'brake pad material' to find relevant information quickly.
Navigate through the sections by clicking on the titles. Each section is organized into subsections with detailed points for easy reference. Use the quick reference table for key specifications.
Key Specifications
Front Rotor Diameter
11.8 inches (300 mm)
Rear Rotor Diameter
11.0 inches (280 mm)
Brake Fluid Type
DOT 3 or DOT 4
Brake Pad Thickness (New)
0.5 inches (12 mm)
Brake Fluid Capacity
0.5 liters (16.9 oz)
Available Specifications
Front Brakes
This section covers the front braking system of the 2002-2008 Mazda 6, including the brake rotors, calipers, and pads. Learn about the dimensions, materials, and maintenance tips to ensure optimal performance.
Front Brakes
This section covers the front braking system of the 2002-2008 Mazda 6, including the brake rotors, calipers, and pads. Learn about the dimensions, materials, and maintenance tips to ensure optimal performance.
Brake Rotors
- Diameter: 11.8 inches (300 mm)
- Thickness: 1.1 inches (28 mm)
- Material: Cast iron
- Ventilation: Vented for heat dissipation
- Replacement interval: 50,000-70,000 miles
Brake Calipers
- Type: Single-piston floating caliper
- Material: Aluminum alloy
- Weight: 5.5 lbs (2.5 kg) per caliper
- Compatibility: Standard and performance brake pads
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 0.5 inches (12 mm) when new
- Wear indicator: Integrated squealer tabs
- Replacement interval: 30,000-50,000 miles
Rear Brakes
Explore the rear braking system, including the drum or disc brake setup, depending on the trim level. This section provides details on components, dimensions, and maintenance recommendations.
Rear Brakes
Explore the rear braking system, including the drum or disc brake setup, depending on the trim level. This section provides details on components, dimensions, and maintenance recommendations.
Brake Rotors (Disc Brakes)
- Diameter: 11.0 inches (280 mm)
- Thickness: 0.8 inches (20 mm)
- Material: Cast iron
- Replacement interval: 50,000-70,000 miles
Brake Drums
- Diameter: 9.0 inches (230 mm)
- Width: 2.0 inches (50 mm)
- Material: Cast iron
- Replacement interval: 60,000-80,000 miles
Brake Shoes (Drum Brakes)
- Material: Organic or semi-metallic
- Thickness: 0.25 inches (6 mm) when new
- Wear indicator: Visual inspection required
- Replacement interval: 40,000-60,000 miles
Brake Fluid and Hydraulics
This section focuses on the brake fluid specifications and hydraulic system components, including the master cylinder and brake lines. Learn about fluid types, replacement intervals, and system maintenance.
Brake Fluid and Hydraulics
This section focuses on the brake fluid specifications and hydraulic system components, including the master cylinder and brake lines. Learn about fluid types, replacement intervals, and system maintenance.
Brake Fluid
- Type: DOT 3 or DOT 4
- Capacity: 0.5 liters (16.9 oz)
- Replacement interval: Every 2 years or 30,000 miles
- Boiling point: 401°F (205°C) for DOT 3
Master Cylinder
- Type: Tandem master cylinder
- Bore diameter: 1.0 inch (25.4 mm)
- Material: Aluminum alloy
- Compatibility: DOT 3 and DOT 4 fluids
Brake Lines
- Material: Steel braided or rubber
- Length: Varies by model
- Inspection interval: Every 12 months
- Replacement: If cracks or leaks are detected
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Brakes Specifications
Overview
- Type
- Hydraulic disc brakes
- Configuration
- Front and rear disc brakes
- Platform
- Mazda 6 (GG/GY platform)
- Material
- Cast iron rotors, ceramic pads
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 11.8 inches (300 mm)
- Rear Rotor Diameter
- 11.0 inches (280 mm)
- Front Rotor Thickness
- 1.1 inches (28 mm)
- Rear Rotor Thickness
- 0.9 inches (23 mm)
- Front Pad Thickness
- 0.5 inches (12 mm)
- Rear Pad Thickness
- 0.4 inches (10 mm)
- Brake Line Diameter
- 0.25 inches (6.35 mm)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Brake Pads
- Ceramic compound with heat-resistant backing
- Calipers
- Aluminum alloy with corrosion-resistant finish
- Brake Lines
- Steel braided with rubber coating
Features
- Performance
-
- High thermal capacity rotors
- Low-dust ceramic pads
- Progressive brake pedal feel
- Durability
-
- Corrosion-resistant rotors
- Long-lasting pad material
- Reinforced brake lines
- Safety
-
- ABS integration
- Electronic brake-force distribution
- Brake pad wear sensors
- Maintenance
-
- Easy pad replacement
- Rotor resurfacing capability
- Self-adjusting calipers
- Comfort
-
- Quiet operation
- Smooth braking engagement
- Reduced pedal effort
Safety Features
- Active Safety
-
- Anti-lock Braking System (ABS)
- Electronic Brakeforce Distribution (EBD)
- Passive Safety
-
- Heat-resistant brake components
- Corrosion-resistant materials
- Monitoring
-
- Brake pad wear sensors
- Fluid level monitoring
Comfort Features
- Noise Reduction
-
- Vibration-damping pads
- Chamfered rotor edges
- Pedal Feel
-
- Linear pressure response
- Adjustable pedal height
- Maintenance Ease
-
- Tool-free pad inspection
- Quick-change rotor design
Accessories
- Upgrades
-
- Performance brake pads
- Slotted rotors
- Stainless steel brake lines
- Tools
-
- Brake pad spreader
- Rotor removal tool
- Brake bleeder kit
- Maintenance Kits
-
- Complete brake pad set
- Rotor resurfacing kit
- Brake fluid flush kit
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Test brake system pressure
- Lubricate caliper slides
- Inspect brake lines for leaks
- Maintenance Notes
- Use only DOT 3 or DOT 4 brake fluid. Replace pads when thickness is below 2mm.
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Material defects
- Rotors
- Miles: 36,000Years: 3Coverage: Warpage and cracking
- Calipers
- Miles: 60,000Years: 5Coverage: Seal failure and corrosion
- Labor
- Miles: 12,000Years: 1Coverage: Installation defects
Production Details
- Manufacturer
- Akebono Brake Corporation
- Manufacturing Process
-
- Precision casting of rotors
- High-pressure molding of pads
- Robotic assembly of calipers
- Quality Control
- Rotor inspection: 100% dimensional and surface checksPad Testing: Thermal and wear resistance testingCaliper Checks: Pressure and leak testing
- Sustainability Practices
-
- Recycled materials in pad composition
- Water-based coating for rotors
- Energy-efficient manufacturing
- Production Metrics
- Daily Output: 5,000 brake setsDefect Rate: 0.02%Energy Usage: 15 kWh per brake set
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pad thickness
- Check rotor surface condition
- Test brake system pressure
- Lubricate caliper slides
- Inspect brake lines for leaks
Use only manufacturer-approved brake fluid
- Replace brake pads if necessary
- Resurface or replace rotors
- Flush brake fluid system
- Inspect caliper operation
- Check ABS sensor function
Requires brake system bleeding tool
- Complete brake system overhaul
- Replace all brake components
- Test ABS and EBD systems
- Inspect master cylinder
- Perform full system pressure test
Requires specialized diagnostic equipment
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2002-2008 Mazda 6 models?
Are these brakes compatible with all 2002-2008 Mazda 6 models?
The brakes are compatible with all 2002-2008 Mazda 6 models, including sedan, hatchback, and wagon variants. They are designed to meet OEM specifications for rotor size, pad dimensions, and caliper fitment. However, it is recommended to verify compatibility with your specific trim level, as some performance or AWD models may require unique components.
Q2 What is the recommended maintenance schedule for Mazda 6 brakes?
What is the recommended maintenance schedule for Mazda 6 brakes?
Mazda 6 brakes should be inspected every 12,000 miles or annually, whichever comes first. Brake pads typically last 30,000-50,000 miles, while rotors may need replacement every 50,000-70,000 miles. Regularly check for uneven wear, noise, or reduced braking performance. Always follow the manufacturer's guidelines and consult a professional if you notice any issues.
Q3 How do I replace the brake pads on a 2002-2008 Mazda 6?
How do I replace the brake pads on a 2002-2008 Mazda 6?
To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old pads and inspect the rotor. Compress the caliper piston using a C-clamp. Install the new pads, reassemble the caliper, and torque the bolts to 25-30 ft-lbs. Test the brakes before driving to ensure proper function.
Q4 What should I do if my Mazda 6 brakes are squeaking?
What should I do if my Mazda 6 brakes are squeaking?
Squeaking brakes can result from worn pads, glazed rotors, or lack of lubrication. Inspect the pads for wear and replace if necessary. Clean the rotors with brake cleaner and sand lightly to remove glaze. Apply brake grease to the back of the pads and contact points. If the issue persists, consult a professional for further diagnosis.
Q5 How can I improve the braking performance of my Mazda 6?
How can I improve the braking performance of my Mazda 6?
Upgrade to high-performance brake pads and slotted or drilled rotors for better heat dissipation and stopping power. Use high-quality brake fluid with a higher boiling point. Ensure proper bedding-in of new pads and rotors. Regularly inspect and maintain the braking system to avoid performance degradation.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2002-2008 Mazda 6 Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for all 2002-2008 Mazda 6 models.
Mazda Technical Service Bulletin: Brake System Updates
Coming SoonDetails updates and fixes for common brake system issues in 2002-2008 Mazda 6 models, including recalls and part replacements.
Mazda 6 Brake Parts Catalog
Coming SoonComplete catalog of OEM and aftermarket brake components for 2002-2008 Mazda 6 models, including part numbers and compatibility details.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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