Mazda Mazda 6 2002-2008 Body Specifications
Mazda Mazda 6 2002-2008

Mazda Mazda 6 2002-2008 Body Specifications

Explore detailed body specifications for the 2002-2008 Mazda 6, including dimensions, materials, and structural design. Ideal for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the body of the 2002-2008 Mazda 6. It is designed to help users understand the vehicle's dimensions, materials, and design features. Use the search functionality to find specific terms or navigate through sections to explore detailed information about the body structure, exterior design, and safety features.

How to Use

Use the search bar to enter keywords related to the body specifications, such as 'dimensions' or 'materials'. The results will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Length

186.8 inches

Width

70.1 inches

Height

57.1 inches

Wheelbase

105.3 inches

Curb Weight

3,100 lbs

Available Specifications

Exterior Dimensions

This section covers the overall dimensions of the 2002-2008 Mazda 6, including length, width, height, and wheelbase. It also provides details on ground clearance and weight distribution.

Overall Dimensions
  • Length: 186.8 inches
  • Width: 70.1 inches
  • Height: 57.1 inches
  • Wheelbase: 105.3 inches
  • Ground clearance: 5.9 inches
  • Curb weight: 3,100 lbs
Weight Distribution
  • Front axle weight: 58%
  • Rear axle weight: 42%
  • Gross vehicle weight rating: 4,200 lbs
  • Payload capacity: 1,100 lbs

Body Structure

This section details the materials and construction techniques used in the Mazda 6's body. It includes information on the chassis, frame, and safety features.

Chassis and Frame
  • Unibody construction
  • High-strength steel used in key areas
  • Reinforced front and rear crumple zones
  • Anti-corrosion coating applied to all metal surfaces
Safety Features
  • Dual front airbags
  • Side-impact airbags
  • ABS with electronic brake-force distribution
  • Reinforced side-impact beams

Exterior Design

This section highlights the design elements of the Mazda 6, including aerodynamic features, lighting, and exterior finishes.

Aerodynamics
  • Drag coefficient: 0.29
  • Front air dam for improved airflow
  • Rear spoiler for stability at high speeds
Lighting
  • Halogen headlights with auto-leveling
  • LED taillights
  • Fog lights integrated into the front bumper
Exterior Finishes
  • Available in 8 standard colors
  • Optional metallic and pearl finishes
  • UV-resistant clear coat for durability

Component Specifications

Overview

Type
Sedan/Wagon
Configuration
4-door
Platform
Mazda G platform
Material
High-strength steel
Location
Japan (Hiroshima and Hofu plants)

Dimensions

Length
186.8 in (4745 mm)
Width
70.1 in (1780 mm)
Height
57.1 in (1450 mm)
Wheelbase
105.3 in (2675 mm)
Curb Weight
3100-3300 lbs (1406-1497 kg)
Ground Clearance
5.9 in (150 mm)
Trunk Capacity
14.1 cu ft (400 L)

Materials

Frame
High-strength steel with reinforced joints
Body Panels
Galvanized steel with anti-corrosion coating
Roof
Steel with sound-deadening material
Windows
Laminated glass (front), tempered glass (rear)
Bumpers
Polypropylene with energy-absorbing foam

Features

Exterior
  • Aerodynamic design
  • Integrated fog lights
  • Chrome door handles
  • Rear spoiler (Sport trim)
Lighting
  • Halogen headlights
  • LED tail lights
  • Automatic headlight leveling
  • Daytime running lights
Doors
  • Power windows with one-touch down
  • Remote keyless entry
  • Central locking system
  • Child safety locks
Mirrors
  • Power-adjustable side mirrors
  • Heated mirrors
  • Integrated turn signals (optional)
  • Auto-dimming rearview mirror
Roof
  • Sunroof (optional)
  • Roof rails (Wagon)
  • Reinforced roof structure
  • Rain-sensing wipers (optional)

Safety Features

Structural
  • Crash-optimized front and rear crumple zones
  • Reinforced side-impact beams
  • High-strength B-pillars
Restraint Systems
  • Dual front airbags
  • Side airbags (optional)
  • Curtain airbags (optional)
  • 3-point seatbelts with pretensioners
Active Safety
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
  • Traction Control System (TCS)

Comfort Features

Seating
  • Cloth or leather upholstery
  • 6-way adjustable driver seat
  • Heated front seats (optional)
  • 60/40 split-folding rear seats
Climate Control
  • Manual or automatic air conditioning
  • Rear ventilation ducts
  • Cabin air filter
  • Defogging system
Noise Reduction
  • Acoustic windshield
  • Sound-deadening materials in doors
  • Engine noise insulation
  • Sealed underbody panels
Storage
  • Center console storage
  • Door pocket storage
  • Glove compartment
  • Cup holders

Accessories

Exterior
  • Body side moldings
  • Rear bumper guard
  • Roof rack (Wagon)
  • Chrome exhaust tip
interior
  • Cargo net
  • Floor mats
  • Seat covers
  • Sunshade
Lighting
  • LED interior lights
  • Fog light kit
  • Puddle lights
  • License plate LED

Maintenance

Service interval
Every 7,500 miles or 6 months
Items
  • Inspect body for rust or damage
  • Check door seals and weatherstripping
  • Lubricate hinges and locks
  • Clean and condition exterior trim
  • Inspect underbody for corrosion
Notes
Regular waxing recommended to protect paint. Inspect for stone chips and repair promptly.

Warranty

Basic
Years: 3
Miles: 36000
Coverage: Bumper-to-bumper
Corrosion
Years: 5
Miles: Unlimited
Coverage: Perforation only
Powertrain
Years: 5
Miles: 60000
Coverage: Engine and transmission
Roadside Assistance
Years: 3
Miles: 36000
Coverage: 24-hour assistance

Production Details

Manufacturer
Mazda Motor Corporation
Manufacturing Process
  • Robotic welding
  • Electro-deposition coating
  • Automated paint application
  • Laser-guided assembly
Quality Control
inspection Stages: 5
Testing: Water leak test, Wind noise test, Panel gap measurement, Corrosion resistance test
Sustainability Practices
  • Recycled materials in underbody components
  • Water-based paint system
  • Energy-efficient manufacturing
  • Waste reduction programs
Production Metrics
Units Per Day: 1200
Defect Rate: 0.8%
Production Time: 18 hours per vehicle

Service Information for body Service

Maintenance and service requirements specific to the body

7500
6
  • Inspect body for damage or rust
  • Check door and window seals
  • Lubricate hinges and locks
  • Clean and condition exterior trim
  • Inspect underbody for corrosion

Pay special attention to areas prone to stone chips and road salt accumulation.

15000
12
  • Detailed inspection of body panels
  • Check alignment of doors and trunk
  • Inspect and clean sunroof drains (if equipped)
  • Test all exterior lights
  • Verify proper operation of wipers and washers

Use manufacturer-approved cleaning products to maintain exterior finish.

30000
24
  • Full underbody inspection
  • Check for paint fading or oxidation
  • Inspect and replace worn weatherstripping
  • Verify proper operation of all locks
  • Check for any unusual noises or vibrations

Consider professional rustproofing treatment in areas with harsh winters.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the compatibility specifications for the 2002-2008 Mazda 6 body parts?

The 2002-2008 Mazda 6 body parts are designed to be compatible within this specific model range. Key components such as bumpers, fenders, and doors are interchangeable across these years. However, minor design changes occurred in 2005, so some parts may require slight modifications. Always verify part numbers with your Mazda dealer or trusted supplier to ensure proper fitment.

Q2

What is the recommended maintenance schedule for the Mazda 6 body?

Regular maintenance for the Mazda 6 body includes inspecting and cleaning the exterior every 6 months to prevent rust and corrosion. Check for paint chips and scratches, and address them promptly. Waxing the car twice a year helps protect the paint. Inspect seals and weatherstripping annually to ensure they are intact and prevent water leaks.

Q3

How do I replace a damaged door panel on a 2002-2008 Mazda 6?

To replace a door panel, first remove the interior trim and disconnect the electrical connectors for the window and door lock controls. Unscrew the bolts securing the door panel and carefully detach it from the door frame. Install the new panel by reversing the steps, ensuring all connectors are securely reattached and the panel is properly aligned.

Q4

What should I do if my Mazda 6's body panels are misaligned?

Misaligned body panels can often be corrected by loosening the bolts or screws holding the panel in place and gently adjusting its position. Check for underlying damage or bent components that may require repair. If the issue persists, consult a professional body shop to ensure proper alignment and avoid further damage.

Q5

How can I optimize the performance of my Mazda 6's body for aerodynamics?

To improve aerodynamics, ensure all body panels are securely fastened and aligned. Consider adding aerodynamic accessories like a rear spoiler or side skirts, but ensure they are designed for the 2002-2008 Mazda 6. Regularly clean the undercarriage to reduce drag and maintain smooth airflow around the vehicle.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2002-2008 Mazda 6 Service Manual

Coming Soon

This comprehensive manual covers all aspects of maintenance, repair, and troubleshooting for the Mazda 6, including body-specific instructions.

Mazda 6 Technical Service Bulletin (TSB) Updates

Coming Soon

This document provides updates and fixes for common issues reported in the 2002-2008 Mazda 6, including body-related concerns.

Mazda 6 Body Parts and Accessories Catalog

Coming Soon

A detailed catalog of OEM and aftermarket body parts and accessories available for the 2002-2008 Mazda 6.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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