Mazda Mazda 3 2004-2009 Suspension Specifications
Explore detailed suspension specifications for the 2004-2009 Mazda 3, including OEM part numbers, torque values, alignment settings, and upgrade options. Perfect for maintenance, repairs, and performance enhancements.
Overview Specifications
This document provides detailed specifications and technical information about the suspension system of the 2004-2009 Mazda 3. It is designed to assist mechanics, enthusiasts, and owners in understanding the suspension components, their functions, and key measurements. Use the search and navigation instructions to quickly locate specific details or browse through sections for comprehensive insights.
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Key Specifications
Front Spring Rate
22 N/mm
Rear Spring Rate
18 N/mm
Front Anti-Roll Bar Diameter
22 mm
Rear Anti-Roll Bar Diameter
16 mm
Front Caster Angle
5.5° to 6.5°
Available Specifications
Front Suspension
The front suspension of the 2004-2009 Mazda 3 utilizes a MacPherson strut design, providing a balance of comfort and handling. This section covers the key components, their functions, and technical specifications.
Front Suspension
The front suspension of the 2004-2009 Mazda 3 utilizes a MacPherson strut design, providing a balance of comfort and handling. This section covers the key components, their functions, and technical specifications.
Strut Assembly
- MacPherson strut design with coil spring integration
- Strut diameter: 50 mm
- Spring rate: 22 N/mm
- Bump stop integrated into strut assembly
- Dust cover for protection against debris
Control Arms and Bushings
- Lower control arm made of stamped steel
- Front bushings: rubber for vibration damping
- Rear bushings: hydraulic for improved ride comfort
- Ball joint integrated into control arm
- Anti-roll bar diameter: 22 mm
Rear Suspension
The rear suspension features a multi-link setup, enhancing stability and ride quality. This section details the components and their specifications.
Rear Suspension
The rear suspension features a multi-link setup, enhancing stability and ride quality. This section details the components and their specifications.
Multi-Link Setup
- Four-link independent suspension
- Coil springs with separate shock absorbers
- Spring rate: 18 N/mm
- Trailing arms for longitudinal stability
- Anti-roll bar diameter: 16 mm
Shock Absorbers
- Twin-tube gas-filled design
- Shock absorber length: 450 mm
- Rebound damping: 1,200 N·s/m
- Compression damping: 800 N·s/m
- Dust shield for extended lifespan
Alignment Specifications
Proper alignment is crucial for optimal handling and tire wear. This section provides factory-recommended alignment settings for the Mazda 3.
Alignment Specifications
Proper alignment is crucial for optimal handling and tire wear. This section provides factory-recommended alignment settings for the Mazda 3.
Front Alignment
- Camber angle: -0.5° to 0.5°
- Caster angle: 5.5° to 6.5°
- Toe-in: 0.0° to 0.2°
- Steering axis inclination: 12.5°
Rear Alignment
- Camber angle: -1.5° to -0.5°
- Toe-in: 0.1° to 0.3°
- Thrust angle: 0.0°
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Component Specifications
Overview
- Type
- Independent MacPherson Strut (Front), Multi-Link (Rear)
- Configuration
- Front and Rear Independent Suspension
- Platform
- Mazda BK Platform
- Material
- High-Strength Steel and Aluminum Components
- Location
- Front and Rear Axles
Dimensions
- Front Strut Length
- 22.5 inches (571.5 mm)
- Rear Shock ABSorber Length
- 20.8 inches (528.3 mm)
- Front Spring Free Length
- 14.2 inches (360.7 mm)
- Rear Spring Free Length
- 13.5 inches (342.9 mm)
- Front Stabilizer Bar Diameter
- 0.98 inches (25 mm)
- Rear Stabilizer Bar Diameter
- 0.79 inches (20 mm)
- Front Wheel Travel
- 5.9 inches (150 mm)
- Rear Wheel Travel
- 5.5 inches (140 mm)
Materials
- Front Strut
- High-Strength Steel with Aluminum Housing
- Rear Shock ABSorber
- Steel with Rubber Bushings
- Springs
- Cold-Rolled Steel with Anti-Corrosion Coating
- Stabilizer Bar
- Heat-Treated Steel
- Control Arms
- Forged Steel with Rubber Bushings
Features
- Damping
-
- Hydraulic Shock Absorbers
- Twin-Tube Design
- Variable Damping Rates
- Stability
-
- Front and Rear Stabilizer Bars
- Precision Geometry for Reduced Body Roll
- Optimized Camber and Caster Angles
- Durability
-
- Corrosion-Resistant Coatings
- Reinforced Mounting Points
- High-Strength Materials
- Comfort
-
- Tuned Spring Rates
- Isolated Bushings
- Reduced Noise and Vibration
- Performance
-
- Enhanced Cornering Stability
- Improved Weight Distribution
- Responsive Steering Feedback
Safety Features
- Structural integrity
-
- Reinforced Subframe
- Crash-Resistant Design
- Stability Control
-
- Integrated with Electronic Stability Control (ESC)
- Anti-Roll Protection
- Braking Support
-
- Optimized Suspension for ABS Performance
- Reduced Brake Dive
Comfort Features
- Noise Reduction
-
- Isolated Bushings
- Acoustic Dampening Materials
- Ride Quality
-
- Tuned Spring and Damper Rates
- Smooth Bump Absorption
- Vibration Control
-
- Hydraulic Dampers
- Balanced Wheel Assembly
- Adjustability
-
- Factory-Tuned Settings
- Optional Sport Suspension Package
Accessories
- Upgrades
-
- Sport Suspension Kit
- Lowering Springs
- Adjustable Coilovers
- Maintenance
-
- Replacement Bushings
- Shock Absorber Kits
- Stabilizer Bar Links
- Tools
-
- Strut Spring Compressor
- Torque Wrench
- Alignment Tools
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect Struts and Shocks for Leaks
- Check Bushings for Wear
- Lubricate Suspension Components
- Tighten Mounting Bolts
- Inspect Stabilizer Bar Links
- Maintenance Notes
- Regular alignment checks recommended after suspension work.
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Manufacturer Defects
- Powertrain
- Miles: 60,000Years: 5Coverage: Suspension Components
- Corrosion
- Miles: UnlimitedYears: 5Coverage: Perforation from Rust
- Extended
- Miles: 100,000Years: 7Coverage: Optional Extended Warranty
Production Details
- Manufacturer
- Mazda Motor Corporation
- Manufacturing Process
-
- Precision Forging
- Robotic Welding
- Heat Treatment
- Quality Control
- Testing: Durability Testing, Vibration Analysis, Crash SimulationStandards: ISO 9001 Certification, Mazda Global Quality Standards
- Sustainability Practices
-
- Recycled Materials in Components
- Energy-Efficient Manufacturing
- Waste Reduction Programs
- Production Metrics
- Annual Output: 500,000 UnitsDefect Rate: Less than 0.1%Lead Time: 4 Weeks
Service Information for Suspension Service
Maintenance and service requirements specific to the suspension system
- Inspect Struts and Shocks
- Check Bushings and Mounts
- Lubricate Suspension Joints
- Tighten All Bolts
- Inspect Stabilizer Bar Links
Ensure proper torque specifications are followed.
- Replace Worn Bushings
- Check Spring Condition
- Inspect Wheel Bearings
- Perform Wheel Alignment
- Test Damping Performance
Alignment is critical after suspension component replacement.
- Replace Struts and Shocks
- Inspect Subframe for Damage
- Replace Stabilizer Bar Links
- Check Suspension Geometry
- Perform Full System Test
Use OEM or equivalent parts for replacements.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What suspension components are compatible with a 2004-2009 Mazda 3?
What suspension components are compatible with a 2004-2009 Mazda 3?
The 2004-2009 Mazda 3 is compatible with a range of suspension components, including struts, shocks, springs, and control arms. OEM parts are designed specifically for this model, but aftermarket options from brands like KYB, Monroe, and Eibach are also available. Ensure compatibility by checking part numbers and specifications, as variations exist between sedan and hatchback models, as well as between trims (e.g., i and s models).
Q2 What is the recommended maintenance schedule for Mazda 3 suspension?
What is the recommended maintenance schedule for Mazda 3 suspension?
Regular suspension maintenance for the 2004-2009 Mazda 3 includes inspecting shocks and struts every 50,000 miles, checking for leaks or damage. Bushings and ball joints should be inspected every 30,000 miles for wear. Wheel alignment is recommended every 15,000-20,000 miles or after replacing suspension components. Lubricate moving parts during routine service to prevent premature wear and ensure optimal performance.
Q3 How do I replace the front struts on a 2004-2009 Mazda 3?
How do I replace the front struts on a 2004-2009 Mazda 3?
To replace front struts on a 2004-2009 Mazda 3, first, secure the vehicle on jack stands. Remove the wheel, then disconnect the sway bar link and brake line bracket. Unbolt the strut from the steering knuckle and remove the upper strut mount bolts in the engine bay. Install the new strut in reverse order, ensuring all bolts are torqued to factory specifications (e.g., 65-87 ft-lbs for strut-to-knuckle bolts). Perform a wheel alignment after installation.
Q4 What are common suspension issues in the 2004-2009 Mazda 3?
What are common suspension issues in the 2004-2009 Mazda 3?
Common suspension issues include worn struts or shocks, leading to a bumpy ride and poor handling. Noisy suspension often indicates worn bushings or ball joints. Uneven tire wear may suggest alignment problems or damaged control arms. Diagnose by inspecting components for leaks, cracks, or excessive play. Replace worn parts promptly to avoid further damage and ensure safe driving conditions.
Q5 How can I optimize the suspension performance of my Mazda 3?
How can I optimize the suspension performance of my Mazda 3?
To optimize suspension performance, consider upgrading to high-performance shocks and springs for better handling and ride quality. Lowering springs can improve cornering but may reduce ride comfort. Ensure proper alignment and tire pressure for balanced performance. Regularly inspect and maintain suspension components to prevent wear and tear. For track use, consider adjustable coilovers for fine-tuning ride height and damping.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2004-2009 Mazda 3 Service Manual
Coming SoonComprehensive guide covering suspension system maintenance, repair, and troubleshooting for the 2004-2009 Mazda 3.
Mazda 3 Suspension Technical Bulletin
Coming SoonTechnical service bulletin addressing common suspension issues and recommended solutions for the 2004-2009 Mazda 3.
Mazda 3 Suspension Parts Catalog
Coming SoonDetailed catalog of OEM and aftermarket suspension parts for the 2004-2009 Mazda 3, including compatibility information.
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Technical Information
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