Mazda Mazda 3 2004-2009 Brakes Specifications
Discover comprehensive brake specifications and maintenance tips for the 2004-2009 Mazda 3. This guide includes OEM part numbers, torque specifications, and detailed technical data for brake pads, rotors, calipers, and fluid requirements. Perfect for technicians and DIYers looking to optimize their Mazda 3's braking performance.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 2004-2009 Mazda 3. It is designed to help users understand the components, functionality, and maintenance requirements of the brakes. Use the search and navigation instructions to quickly find relevant information. The sections are organized to cover major aspects of the braking system, including front and rear brakes, brake pads, rotors, and fluid specifications.
How to Use
Use the search bar to enter keywords like 'brake pads' or 'rotors' to quickly locate specific information. The search results will highlight relevant sections and subsections.
Scroll through the document or use the table of contents to jump to specific sections. Each section is divided into subsections for easier access to detailed information.
Key Specifications
Front Rotor Diameter
280-300 mm
Rear Rotor Diameter
260-280 mm
Brake Pad Thickness (New)
10-12 mm
Brake Fluid Type
DOT 3 or DOT 4
Brake Fluid Capacity
0.5-0.6 liters
Available Specifications
Front Brakes
This section covers the specifications and details of the front braking system, including brake pads, rotors, and calipers. It provides technical information to help with maintenance and replacement.
Front Brakes
This section covers the specifications and details of the front braking system, including brake pads, rotors, and calipers. It provides technical information to help with maintenance and replacement.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness (new): 10-12 mm
- Minimum thickness: 2 mm
- Replacement interval: 30,000-50,000 miles
- Compatible with ABS systems
Rotors
- Type: Ventilated discs
- Diameter: 280-300 mm
- Thickness (new): 22-24 mm
- Minimum thickness: 20 mm
- Replacement interval: 50,000-70,000 miles
Rear Brakes
This section provides details about the rear braking system, including drum or disc brake configurations, depending on the model. It includes specifications for brake shoes, rotors, and drums.
Rear Brakes
This section provides details about the rear braking system, including drum or disc brake configurations, depending on the model. It includes specifications for brake shoes, rotors, and drums.
Brake Shoes (Drum Brakes)
- Material: Organic or semi-metallic
- Thickness (new): 4-5 mm
- Minimum thickness: 1.5 mm
- Replacement interval: 40,000-60,000 miles
Rotors (Disc Brakes)
- Type: Solid discs
- Diameter: 260-280 mm
- Thickness (new): 10-12 mm
- Minimum thickness: 8 mm
- Replacement interval: 50,000-70,000 miles
Brake Fluid
This section outlines the specifications and maintenance requirements for the brake fluid used in the 2004-2009 Mazda 3. It includes details on fluid type, capacity, and replacement intervals.
Brake Fluid
This section outlines the specifications and maintenance requirements for the brake fluid used in the 2004-2009 Mazda 3. It includes details on fluid type, capacity, and replacement intervals.
Fluid Type
- DOT 3 or DOT 4 recommended
- Boiling point (dry): 205°C (401°F)
- Boiling point (wet): 140°C (284°F)
- Compatible with ABS systems
Fluid Capacity
- Total system capacity: 0.5-0.6 liters
- Replacement interval: Every 2 years or 30,000 miles
- Check fluid level monthly
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Brakes Specifications
Overview
- Type
- Hydraulic disc brakes
- Configuration
- Front and rear disc brakes
- Platform
- Mazda BK platform
- Material
- Cast iron rotors with semi-metallic pads
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 11.0 inches (279 mm)
- Rear Rotor Diameter
- 10.0 inches (254 mm)
- Front Rotor Thickness
- 0.98 inches (25 mm)
- Rear Rotor Thickness
- 0.79 inches (20 mm)
- Front Pad Thickness
- 0.47 inches (12 mm)
- Rear Pad Thickness
- 0.39 inches (10 mm)
- Brake Line Diameter
- 0.25 inches (6.35 mm)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Brake Pads
- Semi-metallic friction material
- Calipers
- Aluminum alloy
- Brake Lines
- Rubber with steel braiding
Features
- Performance
-
- ABS (Anti-lock Braking System)
- EBD (Electronic Brakeforce Distribution)
- Brake assist
- Durability
-
- Corrosion-resistant rotors
- Heat-treated calipers
- High-temperature brake fluid
- Maintenance
-
- Wear indicators on brake pads
- Easy-access caliper design
- Replaceable brake lines
- Safety
-
- Dual-circuit hydraulic system
- Automatic brake pad adjustment
- Emergency brake override
- Comfort
-
- Low-noise brake pads
- Smooth pedal feel
- Progressive braking response
Safety Features
- Primary Safety
-
- ABS prevents wheel lock-up
- EBD optimizes braking force
- Secondary Safety
-
- Brake pad wear sensors
- Hydraulic failure warning
- Emergency Features
-
- Brake assist for panic stops
- Automatic brake force distribution
Comfort Features
- Noise Reduction
-
- Vibration-damping shims
- Chamfered brake pads
- Pedal Feel
-
- Linear pedal response
- Adjustable pedal height
- Heat Management
-
- Vented front rotors
- Heat-resistant brake fluid
- Maintenance Ease
-
- Tool-free pad replacement
- Self-adjusting calipers
Accessories
- Upgrades
-
- Performance brake pads
- Slotted rotors
- Stainless steel brake lines
- Tools
-
- Brake pad spreader
- Caliper compression tool
- Brake bleeder kit
- Maintenance Kits
-
- Brake pad replacement kit
- Rotor resurfacing kit
- Brake fluid flush kit
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Test brake system pressure
- Lubricate caliper pins
- Inspect brake lines for leaks
- Maintenance Notes
- Replace brake fluid every 24,000 miles or 2 years
Warranty
- Parts Warranty
- Miles: 36,000Years: 3Coverage: Brake pads and rotors
- Labor Warranty
- Miles: 12,000Years: 1Coverage: Brake system repairs
- Corrosion Warranty
- Miles: UnlimitedYears: 5Coverage: Brake rotors and calipers
- Roadside Assistance
- Miles: 36,000Years: 3Coverage: Brake system failure
Production Details
- Manufacturer
- Mazda Motor Corporation
- Manufacturing Process
-
- Precision casting for rotors
- CNC machining for calipers
- Automated assembly for brake lines
- Quality Control
- Rotor inspection: 100% dimensional accuracy checkPad Testing: Friction coefficient verificationSystem Testing: Hydraulic pressure testing
- Sustainability Practices
-
- Recycled materials in brake pads
- Eco-friendly brake fluid
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.01%Lead Time: 2 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and rotors
- Check brake fluid level
- Test brake system pressure
- Lubricate caliper pins
- Inspect brake lines for leaks
Ensure brake fluid is at the correct level and free of contaminants
- Replace brake fluid
- Resurface or replace rotors if necessary
- Inspect and replace brake pads if worn
- Check ABS system functionality
- Test emergency brake system
Use only manufacturer-recommended brake fluid
- Replace brake pads and rotors
- Inspect and replace brake lines if necessary
- Flush and replace brake fluid
- Test caliper functionality
- Perform full brake system diagnostic
Ensure all components are torqued to manufacturer specifications
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2004-2009 Mazda 3 models?
Are these brakes compatible with all 2004-2009 Mazda 3 models?
These brakes are designed to be compatible with all trims of the 2004-2009 Mazda 3, including sedan and hatchback models. They meet OEM specifications for rotor size, pad dimensions, and caliper fitment. However, it is recommended to verify compatibility with your specific trim and engine type, as some performance or AWD variants may require slight modifications.
Q2 What is the recommended maintenance schedule for Mazda 3 brakes?
What is the recommended maintenance schedule for Mazda 3 brakes?
For optimal performance, inspect brake pads every 12,000 miles and replace them if thickness is below 3mm. Rotors should be checked for wear and warping every 25,000 miles. Brake fluid should be flushed every 30,000 miles or 2 years, whichever comes first. Regular cleaning of brake components is also advised to prevent debris buildup and ensure smooth operation.
Q3 How do I replace the brake pads on a 2004-2009 Mazda 3?
How do I replace the brake pads on a 2004-2009 Mazda 3?
To replace brake pads, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old pads and inspect the rotor. If necessary, resurface or replace the rotor. Install the new pads, reassemble the caliper, and tighten all bolts to the manufacturer's torque specifications. Finally, pump the brake pedal to restore pressure before driving.
Q4 What should I do if my brakes are squeaking or vibrating?
What should I do if my brakes are squeaking or vibrating?
Squeaking or vibrating brakes may indicate worn pads, uneven rotor surfaces, or debris buildup. First, inspect the pads and rotors for wear or damage. Clean the brake components thoroughly. If the issue persists, consider resurfacing or replacing the rotors. Ensure all hardware is properly lubricated and torqued. If vibrations continue, check for wheel balance or suspension issues.
Q5 How can I improve the braking performance of my Mazda 3?
How can I improve the braking performance of my Mazda 3?
To enhance braking performance, consider upgrading to high-performance brake pads and slotted or drilled rotors for better heat dissipation. Ensure proper bedding of new pads by following the manufacturer's instructions. Regularly check and maintain brake fluid levels, and use high-quality DOT 4 fluid for improved performance. Avoid aggressive driving to reduce wear and overheating.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2004-2009 Mazda 3 Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for the 2004-2009 Mazda 3.
Mazda Technical Service Bulletin: Brake System Updates
Coming SoonLatest updates and fixes for common brake system issues in the 2004-2009 Mazda 3.
Mazda 3 Brake Parts Catalog
Coming SoonDetailed catalog of OEM and aftermarket brake components for the 2004-2009 Mazda 3.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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