Mazda Mazda 2 2002-2007 Suspension Specifications
Explore the detailed suspension specifications for the 2002-2007 Mazda 2, including alignment settings, spring rates, and shock absorber details. Perfect for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the suspension system of the 2002-2007 Mazda 2. It is designed to assist mechanics, enthusiasts, and owners in understanding the suspension components, their functions, and maintenance requirements. Use this guide to locate specific details, compare specifications, and ensure proper handling of the vehicle's suspension system.
How to Use
Use the search functionality to quickly locate specific suspension components or specifications. Enter keywords like 'front suspension' or 'spring rate' to find relevant sections.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized by major suspension components, with subsections detailing specific parts and their specifications.
Key Specifications
Front Suspension Type
MacPherson Strut
Rear Suspension Type
Torsion Beam
Spring Rate (Front)
2.5 kg/mm
Spring Rate (Rear)
2.2 kg/mm
Shock Absorber Type
Hydraulic
Available Specifications
Front Suspension
The front suspension of the 2002-2007 Mazda 2 is designed to provide a balance of comfort and handling. It features a MacPherson strut system, which is common in compact cars for its simplicity and effectiveness. This section covers the key components, including struts, springs, and control arms.
Front Suspension
The front suspension of the 2002-2007 Mazda 2 is designed to provide a balance of comfort and handling. It features a MacPherson strut system, which is common in compact cars for its simplicity and effectiveness. This section covers the key components, including struts, springs, and control arms.
MacPherson Strut Assembly
- Strut type: Gas-filled shock absorbers
- Spring type: Coil springs with progressive rate
- Upper mount: Rubber bushings for noise reduction
- Lower mount: Integrated with steering knuckle
- Damping force: Adjustable in some models
- Replacement interval: Typically 50,000-70,000 miles
Control Arms and Bushings
- Material: Steel with anti-corrosion coating
- Bushing type: Rubber for vibration dampening
- Ball joints: Sealed and maintenance-free
- Replacement interval: Inspect every 30,000 miles
- Alignment adjustment: Camber and caster adjustable
Rear Suspension
The rear suspension system of the Mazda 2 utilizes a torsion beam setup, which is lightweight and cost-effective while providing adequate stability. This section details the torsion beam, shock absorbers, and other related components.
Rear Suspension
The rear suspension system of the Mazda 2 utilizes a torsion beam setup, which is lightweight and cost-effective while providing adequate stability. This section details the torsion beam, shock absorbers, and other related components.
Torsion Beam Axle
- Material: High-strength steel
- Design: Integrated with trailing arms
- Bushings: Rubber for noise isolation
- Replacement interval: Rarely requires replacement
- Alignment: Non-adjustable, fixed geometry
Rear Shock Absorbers
- Type: Twin-tube hydraulic shocks
- Mounting: Top and bottom rubber bushings
- Damping force: Fixed rate
- Replacement interval: 50,000-70,000 miles
- Compatibility: Interchangeable with some Mazda models
Suspension Geometry
The suspension geometry of the Mazda 2 is optimized for urban driving, offering a balance of stability and maneuverability. This section covers key alignment settings and their impact on handling.
Suspension Geometry
The suspension geometry of the Mazda 2 is optimized for urban driving, offering a balance of stability and maneuverability. This section covers key alignment settings and their impact on handling.
Alignment Specifications
- Front camber: -0.5° to +0.5°
- Front caster: +3.0° to +4.0°
- Front toe: 0° to +0.2°
- Rear camber: -1.5° to -0.5°
- Rear toe: +0.1° to +0.3°
Ride Height
- Front ride height: 150 mm (ground clearance)
- Rear ride height: 155 mm (ground clearance)
- Measurement point: From wheel center to fender
- Adjustability: Non-adjustable without modifications
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Component Specifications
Overview
- Type
- Independent MacPherson Strut (Front), Torsion Beam (Rear)
- Configuration
- Front and Rear Suspension
- Platform
- DE Platform
- Material
- High-Strength Steel
- Location
- Front and Rear Axles
Dimensions
- Front Strut Length
- 18.5 inches (470 mm)
- Rear Beam Width
- 54.3 inches (1380 mm)
- Spring Free Length Front
- 12.6 inches (320 mm)
- Spring Free Length Rear
- 10.2 inches (260 mm)
- Shock ABSorber Stroke Front
- 5.9 inches (150 mm)
- Shock ABSorber Stroke Rear
- 4.7 inches (120 mm)
- Track Width Front
- 58.7 inches (1490 mm)
- Track Width Rear
- 58.3 inches (1480 mm)
Materials
- Springs
- High-Tensile Steel
- Shock ABSorbers
- Chromium-Plated Steel
- Control Arms
- Forged Aluminum
- Bushings
- Rubber and Polyurethane
- Anti-Roll Bar
- Carbon Steel
Features
- Handling
-
- Precision-tuned damping
- Optimized roll center
- Enhanced cornering stability
- Durability
-
- Corrosion-resistant coatings
- Reinforced mounting points
- High-cycle fatigue resistance
- Comfort
-
- Progressive-rate springs
- Hydraulic rebound control
- Noise-reducing bushings
- Adjustability
-
- Camber adjustment (front)
- Toe adjustment (rear)
- Ride height compatibility
- integration
-
- Compatible with ABS
- Integrated with steering system
- Designed for electronic stability control
Safety Features
- Structural integrity
-
- Crash-tested components
- Reinforced subframe connections
- Stability
-
- Anti-roll bar for reduced body roll
- Optimized weight distribution
- Emergency Handling
-
- Progressive damping under load
- Fail-safe bushing design
Comfort Features
- Vibration Dampening
-
- Hydraulic shock absorbers
- Rubber isolators
- Noise Reduction
-
- Acoustic bushings
- Sealed bearings
- Ride Quality
-
- Tuned spring rates
- Variable damping
- Temperature Resistance
-
- Heat-treated components
- Thermal-resistant coatings
Accessories
- Upgrades
-
- Performance shock absorbers
- Lowering springs
- Adjustable camber plates
- Maintenance Kits
-
- Bushing replacement kit
- Strut mount kit
- Ball joint kit
- Tools
-
- Spring compressor
- Torque wrench adapter
- Alignment tools
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect shock absorbers for leaks
- Check bushings for wear
- Lubricate suspension joints
- Inspect anti-roll bar links
- Verify alignment settings
- Maintenance Notes
- Regularly check for unusual noises or handling changes
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Defects in materials or workmanship
- Corrosion
- Miles: UnlimitedYears: 5Coverage: Perforation due to rust
- Powertrain
- Miles: 60,000Years: 5Coverage: Suspension components
- Emissions
- Miles: 80,000Years: 8Coverage: Related suspension parts
Production Details
- Manufacturer
- Mazda Motor Corporation
- Manufacturing Process
-
- Precision forging
- Robotic welding
- Heat treatment
- Quality Control
- Testing: Durability testing, Vibration analysis, Crash simulationStandards: ISO 9001, JIS D 0101
- Sustainability Practices
-
- Recycled materials
- Low-emission coatings
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.02%Lead Time: 4 weeks
Service Information for Suspension Service
Maintenance and service requirements specific to the suspension system
- Inspect shock absorbers for leaks
- Check bushings for wear
- Lubricate suspension joints
- Inspect anti-roll bar links
- Verify alignment settings
Ensure proper torque on all suspension bolts
- Replace shock absorbers if necessary
- Inspect and replace worn bushings
- Check and replace ball joints
- Inspect subframe for cracks
- Perform full alignment check
Use manufacturer-recommended replacement parts
- Replace all suspension bushings
- Inspect and replace springs if sagging
- Check and replace strut mounts
- Perform full suspension overhaul
- Verify all torque specifications
Critical to inspect for rust and corrosion in high-mileage vehicles
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is the suspension system compatible with other Mazda models?
Is the suspension system compatible with other Mazda models?
The suspension system for the 2002-2007 Mazda 2 is specifically designed for this model and may not be directly compatible with other Mazda vehicles. Compatibility depends on factors like chassis design, weight distribution, and mounting points. Always verify with a Mazda dealership or parts specialist before attempting cross-model usage.
Q2 What maintenance does the suspension system require?
What maintenance does the suspension system require?
Regular maintenance includes inspecting shock absorbers, struts, and bushings for wear every 10,000 miles. Lubricate suspension components annually to prevent rust and ensure smooth operation. Replace worn-out parts promptly to avoid further damage. Align wheels every 20,000 miles or after major suspension work to ensure proper handling and tire longevity.
Q3 How do I replace the suspension struts on a Mazda 2?
How do I replace the suspension struts on a Mazda 2?
To replace suspension struts, safely lift the vehicle and remove the wheels. Disconnect the stabilizer bar link and brake line bracket. Unbolt the strut assembly from the steering knuckle and remove it from the vehicle. Install the new strut, reattach all components, and torque bolts to manufacturer specifications. Finally, perform a wheel alignment.
Q4 What are common suspension issues and how can I fix them?
What are common suspension issues and how can I fix them?
Common issues include noisy struts, uneven tire wear, and poor handling. Noisy struts often indicate worn-out components, requiring replacement. Uneven tire wear suggests alignment issues, which can be resolved by professional wheel alignment. Poor handling may result from damaged bushings or shocks, necessitating inspection and repair.
Q5 How can I optimize the suspension performance of my Mazda 2?
How can I optimize the suspension performance of my Mazda 2?
To optimize performance, upgrade to high-quality shock absorbers and springs for better handling. Regularly check and maintain tire pressure to ensure even weight distribution. Use performance alignment settings for improved cornering. Avoid overloading the vehicle to prevent excessive strain on suspension components.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mazda 2 Suspension Service Manual
Coming SoonDetailed guide covering suspension system maintenance, repair, and replacement procedures for the 2002-2007 Mazda 2.
Suspension Technical Service Bulletin
Coming SoonLatest updates and fixes for common suspension issues in the 2002-2007 Mazda 2.
Mazda 2 Suspension Parts Catalog
Coming SoonComprehensive catalog listing all suspension components and accessories for the 2002-2007 Mazda 2.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.