Mazda Mazda 2 2002-2007 Brakes Specifications
Explore the detailed brake specifications for the 2002-2007 Mazda 2, including brake pad dimensions, rotor sizes, caliper types, and maintenance tips. This guide is essential for owners and mechanics seeking to optimize braking performance and safety.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 2002-2007 Mazda 2. It is designed to assist users in understanding the technical aspects of the brakes, including components, performance, and maintenance. Use the search and navigation instructions to quickly find the information you need. The document is divided into sections for easy reference, and a quick reference table is included for key specifications.
How to Use
Use the search functionality to find specific terms or components related to the brakes. Enter keywords such as 'brake pads', 'rotors', or 'calipers' to locate relevant information quickly.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is labeled with a title and description to help you find the information you need efficiently.
Key Specifications
Brake Pad Thickness (New)
10-12 mm
Front Rotor Diameter
255 mm
Rear Rotor Diameter
230 mm
Stopping Distance (60-0 mph)
120-130 feet
ABS Type
4-channel
Available Specifications
Brake System Components
This section covers the main components of the Mazda 2's braking system, including brake pads, rotors, calipers, and brake lines. Understanding these components is essential for maintenance and troubleshooting.
Brake System Components
This section covers the main components of the Mazda 2's braking system, including brake pads, rotors, calipers, and brake lines. Understanding these components is essential for maintenance and troubleshooting.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 10-12 mm (new)
- Replacement Interval: 30,000-70,000 miles
- Compatibility: Specific to Mazda 2 models
Brake Rotors
- Type: Ventilated front, solid rear
- Diameter: 255 mm (front), 230 mm (rear)
- Thickness: 20-22 mm (front), 8-10 mm (rear)
- Replacement Interval: 50,000-100,000 miles
Brake Calipers
- Type: Single-piston floating
- Material: Cast iron
- Function: Applies pressure to brake pads
- Maintenance: Inspect for leaks and wear
Brake Performance
This section provides information on the performance characteristics of the Mazda 2's braking system, including stopping distance, pedal feel, and ABS functionality.
Brake Performance
This section provides information on the performance characteristics of the Mazda 2's braking system, including stopping distance, pedal feel, and ABS functionality.
Stopping Distance
- 60-0 mph: 120-130 feet
- 80-0 mph: 180-200 feet
- Factors: Tire condition, road surface
- ABS Impact: Reduces skidding
Pedal Feel
- Firmness: Moderate
- Feedback: Responsive
- Adjustment: Non-adjustable
- Maintenance: Check for sponginess
ABS Functionality
- Type: 4-channel ABS
- Operation: Prevents wheel lock-up
- Activation: During hard braking
- Maintenance: Inspect sensors and wiring
Maintenance and Troubleshooting
This section outlines maintenance schedules and common troubleshooting tips for the Mazda 2's braking system. Regular maintenance ensures optimal performance and safety.
Maintenance and Troubleshooting
This section outlines maintenance schedules and common troubleshooting tips for the Mazda 2's braking system. Regular maintenance ensures optimal performance and safety.
Maintenance Schedule
- Brake Fluid: Replace every 2 years
- Brake Pads: Inspect every 10,000 miles
- Rotors: Check for warping every 20,000 miles
- Calipers: Lubricate annually
Common Issues
- Squeaking: Worn brake pads
- Vibration: Warped rotors
- Spongy Pedal: Air in brake lines
- Warning Light: ABS sensor failure
Troubleshooting Tips
- Check brake fluid level
- Inspect brake lines for leaks
- Test ABS functionality
- Replace worn components promptly
Search Specifications
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Brakes Specifications
Overview
- Type
- Hydraulic disc (front), drum (rear)
- Configuration
- Dual-circuit diagonal split
- Platform
- DE platform
- Material
- Cast iron rotors, steel drums
- Location
- Front and rear axles
Dimensions
- Front Rotor Diameter
- 10.2 inches (259 mm)
- Front Rotor Thickness
- 0.43 inches (11 mm)
- Rear Drum Diameter
- 7.9 inches (200 mm)
- Rear Drum Width
- 1.5 inches (38 mm)
- Brake Pad Length
- 5.1 inches (130 mm)
- Brake Pad Width
- 2.4 inches (61 mm)
- Brake Pad Thickness
- 0.47 inches (12 mm)
- Brake Line Diameter
- 0.25 inches (6.35 mm)
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Drums
- High-strength steel
- Brake Pads
- Semi-metallic friction material
- Brake Lines
- Reinforced rubber with steel braiding
- Calipers
- Aluminum alloy
Features
- Braking System
-
- Anti-lock Braking System (ABS)
- Electronic Brakeforce Distribution (EBD)
- Hydraulic brake assist
- Calipers
-
- Single-piston floating design
- Integrated dust seals
- Corrosion-resistant coating
- Rotors
-
- Vented design for heat dissipation
- Slotted surface for debris removal
- Balanced for smooth operation
- Pads
-
- Low-noise design
- High-temperature resistance
- Wear indicators
- Drums
-
- Self-adjusting mechanism
- Heat-resistant lining
- Durable steel construction
Safety Features
- Braking Assistance
-
- ABS for wheel lock prevention
- EBD for optimal brake force distribution
- Durability
-
- Corrosion-resistant components
- High-temperature materials
- Monitoring
-
- Wear indicators on brake pads
- Low brake fluid warning system
Comfort Features
- Noise Reduction
-
- Low-noise brake pads
- Vibration-dampening rotors
- Pedal Feel
-
- Smooth hydraulic response
- Adjustable pedal height
- Maintenance
-
- Easy-access caliper design
- Self-adjusting rear drums
Accessories
- Upgrades
-
- Performance brake pads
- Slotted rotors
- Stainless steel brake lines
- Tools
-
- Brake caliper tool kit
- Brake bleeder kit
- Drum brake spring tool
- Maintenance Kits
-
- Brake pad replacement kit
- Brake fluid flush kit
- Drum brake service kit
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for leaks
- Test parking brake function
- Lubricate caliper slides
- Maintenance Notes
- Replace brake fluid every 24,000 miles or 2 years
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Material defects
- Rotors
- Miles: 36,000Years: 3Coverage: Warping or cracking
- Calipers
- Miles: 60,000Years: 5Coverage: Seal failure or piston issues
- Brake Lines
- Miles: 60,000Years: 5Coverage: Leaks or corrosion
- Warranty Terms
- Excludes normal wear and tear
Production Details
- Manufacturer
- Mazda Motor Corporation
- Manufacturing Process
-
- Precision casting for rotors
- CNC machining for calipers
- Heat treatment for durability
- Quality Control
- Rotors: Balance Testing: Dynamic balancing, Surface Finish: Micro-finish inspectionCalipers: Pressure Testing: Hydraulic pressure test, Seal inspection: Leakage test
- Sustainability Practices
-
- Recycled materials in brake pads
- Eco-friendly brake fluid
- Waste reduction in manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.02%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for leaks
- Test parking brake function
- Lubricate caliper slides
Ensure proper torque on caliper bolts
- Replace brake fluid
- Inspect rear drum brakes
- Check ABS sensor functionality
- Measure rotor thickness
- Inspect brake hoses
Use DOT 3 or DOT 4 brake fluid
- Replace brake pads and rotors
- Inspect and service rear drums
- Flush brake hydraulic system
- Check master cylinder operation
- Test ABS system functionality
Replace all components as a set for optimal performance
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2002-2007 Mazda 2 models?
Are these brakes compatible with all 2002-2007 Mazda 2 models?
The brakes are designed to be compatible with all 2002-2007 Mazda 2 models, including both hatchback and sedan variants. They meet OEM specifications for rotor size, pad dimensions, and caliper fitment. However, it is recommended to verify compatibility with your specific trim level, as some performance or regional variants may have unique requirements.
Q2 What is the recommended maintenance schedule for Mazda 2 brakes?
What is the recommended maintenance schedule for Mazda 2 brakes?
Mazda 2 brakes should be inspected every 12,000 miles or annually, whichever comes first. Brake pads typically last 30,000-50,000 miles, while rotors may need replacement every 50,000-70,000 miles. Regularly check for uneven wear, noise, or reduced braking performance. Always follow the manufacturer's guidelines and consult a professional if you notice any issues.
Q3 How do I replace the brake pads on a 2002-2007 Mazda 2?
How do I replace the brake pads on a 2002-2007 Mazda 2?
To replace brake pads, first, lift the car and remove the wheels. Unbolt the caliper and hang it safely. Remove the old pads and inspect the rotor. If necessary, resurface or replace the rotor. Install the new pads, reassemble the caliper, and tighten all bolts to the specified torque. Finally, pump the brake pedal to reset the caliper piston before driving.
Q4 What should I do if my Mazda 2 brakes are squeaking?
What should I do if my Mazda 2 brakes are squeaking?
Squeaking brakes can result from worn pads, dirty rotors, or lack of lubrication. Inspect the brake pads for wear and replace if necessary. Clean the rotors with brake cleaner and apply anti-squeal compound to the back of the pads. Ensure all components are properly lubricated and reassemble. If the issue persists, consult a professional.
Q5 How can I optimize the braking performance of my Mazda 2?
How can I optimize the braking performance of my Mazda 2?
To optimize braking performance, use high-quality brake pads and rotors designed for your Mazda 2. Regularly inspect and maintain the braking system, ensuring proper lubrication and alignment. Avoid aggressive driving and allow brakes to cool after heavy use. Consider upgrading to performance brake components if you frequently drive in demanding conditions.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2002-2007 Mazda 2 Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for the 2002-2007 Mazda 2.
Mazda Technical Service Bulletin: Brake System Updates
Coming SoonOfficial bulletin detailing updates and fixes for the brake system in 2002-2007 Mazda 2 models.
Mazda 2 Brake Parts Catalog
Coming SoonCatalog listing all brake components, including pads, rotors, and calipers, for the 2002-2007 Mazda 2.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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