Mazda Mazda 2 2002-2007 Brakes Specifications
Mazda Mazda 2 2002-2007

Mazda Mazda 2 2002-2007 Brakes Specifications

Explore the detailed brake specifications for the 2002-2007 Mazda 2, including brake pad dimensions, rotor sizes, caliper types, and maintenance tips. This guide is essential for owners and mechanics seeking to optimize braking performance and safety.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 2002-2007 Mazda 2. It is designed to assist users in understanding the technical aspects of the brakes, including components, performance, and maintenance. Use the search and navigation instructions to quickly find the information you need. The document is divided into sections for easy reference, and a quick reference table is included for key specifications.

How to Use

Use the search functionality to find specific terms or components related to the brakes. Enter keywords such as 'brake pads', 'rotors', or 'calipers' to locate relevant information quickly.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is labeled with a title and description to help you find the information you need efficiently.

Key Specifications

Brake Pad Thickness (New)

10-12 mm

Front Rotor Diameter

255 mm

Rear Rotor Diameter

230 mm

Stopping Distance (60-0 mph)

120-130 feet

ABS Type

4-channel

Available Specifications

Brake System Components

This section covers the main components of the Mazda 2's braking system, including brake pads, rotors, calipers, and brake lines. Understanding these components is essential for maintenance and troubleshooting.

Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 10-12 mm (new)
  • Replacement Interval: 30,000-70,000 miles
  • Compatibility: Specific to Mazda 2 models
Brake Rotors
  • Type: Ventilated front, solid rear
  • Diameter: 255 mm (front), 230 mm (rear)
  • Thickness: 20-22 mm (front), 8-10 mm (rear)
  • Replacement Interval: 50,000-100,000 miles
Brake Calipers
  • Type: Single-piston floating
  • Material: Cast iron
  • Function: Applies pressure to brake pads
  • Maintenance: Inspect for leaks and wear

Brake Performance

This section provides information on the performance characteristics of the Mazda 2's braking system, including stopping distance, pedal feel, and ABS functionality.

Stopping Distance
  • 60-0 mph: 120-130 feet
  • 80-0 mph: 180-200 feet
  • Factors: Tire condition, road surface
  • ABS Impact: Reduces skidding
Pedal Feel
  • Firmness: Moderate
  • Feedback: Responsive
  • Adjustment: Non-adjustable
  • Maintenance: Check for sponginess
ABS Functionality
  • Type: 4-channel ABS
  • Operation: Prevents wheel lock-up
  • Activation: During hard braking
  • Maintenance: Inspect sensors and wiring

Maintenance and Troubleshooting

This section outlines maintenance schedules and common troubleshooting tips for the Mazda 2's braking system. Regular maintenance ensures optimal performance and safety.

Maintenance Schedule
  • Brake Fluid: Replace every 2 years
  • Brake Pads: Inspect every 10,000 miles
  • Rotors: Check for warping every 20,000 miles
  • Calipers: Lubricate annually
Common Issues
  • Squeaking: Worn brake pads
  • Vibration: Warped rotors
  • Spongy Pedal: Air in brake lines
  • Warning Light: ABS sensor failure
Troubleshooting Tips
  • Check brake fluid level
  • Inspect brake lines for leaks
  • Test ABS functionality
  • Replace worn components promptly

Brakes Specifications

Overview

Type
Hydraulic disc (front), drum (rear)
Configuration
Dual-circuit diagonal split
Platform
DE platform
Material
Cast iron rotors, steel drums
Location
Front and rear axles

Dimensions

Front Rotor Diameter
10.2 inches (259 mm)
Front Rotor Thickness
0.43 inches (11 mm)
Rear Drum Diameter
7.9 inches (200 mm)
Rear Drum Width
1.5 inches (38 mm)
Brake Pad Length
5.1 inches (130 mm)
Brake Pad Width
2.4 inches (61 mm)
Brake Pad Thickness
0.47 inches (12 mm)
Brake Line Diameter
0.25 inches (6.35 mm)

Materials

Rotors
Cast iron with anti-corrosion coating
Drums
High-strength steel
Brake Pads
Semi-metallic friction material
Brake Lines
Reinforced rubber with steel braiding
Calipers
Aluminum alloy

Features

Braking System
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
  • Hydraulic brake assist
Calipers
  • Single-piston floating design
  • Integrated dust seals
  • Corrosion-resistant coating
Rotors
  • Vented design for heat dissipation
  • Slotted surface for debris removal
  • Balanced for smooth operation
Pads
  • Low-noise design
  • High-temperature resistance
  • Wear indicators
Drums
  • Self-adjusting mechanism
  • Heat-resistant lining
  • Durable steel construction

Safety Features

Braking Assistance
  • ABS for wheel lock prevention
  • EBD for optimal brake force distribution
Durability
  • Corrosion-resistant components
  • High-temperature materials
Monitoring
  • Wear indicators on brake pads
  • Low brake fluid warning system

Comfort Features

Noise Reduction
  • Low-noise brake pads
  • Vibration-dampening rotors
Pedal Feel
  • Smooth hydraulic response
  • Adjustable pedal height
Maintenance
  • Easy-access caliper design
  • Self-adjusting rear drums

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Tools
  • Brake caliper tool kit
  • Brake bleeder kit
  • Drum brake spring tool
Maintenance Kits
  • Brake pad replacement kit
  • Brake fluid flush kit
  • Drum brake service kit

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Inspect brake lines for leaks
  • Test parking brake function
  • Lubricate caliper slides
Maintenance Notes
Replace brake fluid every 24,000 miles or 2 years

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Material defects
Rotors
Miles: 36,000
Years: 3
Coverage: Warping or cracking
Calipers
Miles: 60,000
Years: 5
Coverage: Seal failure or piston issues
Brake Lines
Miles: 60,000
Years: 5
Coverage: Leaks or corrosion
Warranty Terms
Excludes normal wear and tear

Production Details

Manufacturer
Mazda Motor Corporation
Manufacturing Process
  • Precision casting for rotors
  • CNC machining for calipers
  • Heat treatment for durability
Quality Control
Rotors: Balance Testing: Dynamic balancing, Surface Finish: Micro-finish inspection
Calipers: Pressure Testing: Hydraulic pressure test, Seal inspection: Leakage test
Sustainability Practices
  • Recycled materials in brake pads
  • Eco-friendly brake fluid
  • Waste reduction in manufacturing
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.02%
Lead Time: 4 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Inspect brake lines for leaks
  • Test parking brake function
  • Lubricate caliper slides

Ensure proper torque on caliper bolts

24,000
24
  • Replace brake fluid
  • Inspect rear drum brakes
  • Check ABS sensor functionality
  • Measure rotor thickness
  • Inspect brake hoses

Use DOT 3 or DOT 4 brake fluid

60,000
60
  • Replace brake pads and rotors
  • Inspect and service rear drums
  • Flush brake hydraulic system
  • Check master cylinder operation
  • Test ABS system functionality

Replace all components as a set for optimal performance

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2002-2007 Mazda 2 models?

The brakes are designed to be compatible with all 2002-2007 Mazda 2 models, including both hatchback and sedan variants. They meet OEM specifications for rotor size, pad dimensions, and caliper fitment. However, it is recommended to verify compatibility with your specific trim level, as some performance or regional variants may have unique requirements.

Q2

What is the recommended maintenance schedule for Mazda 2 brakes?

Mazda 2 brakes should be inspected every 12,000 miles or annually, whichever comes first. Brake pads typically last 30,000-50,000 miles, while rotors may need replacement every 50,000-70,000 miles. Regularly check for uneven wear, noise, or reduced braking performance. Always follow the manufacturer's guidelines and consult a professional if you notice any issues.

Q3

How do I replace the brake pads on a 2002-2007 Mazda 2?

To replace brake pads, first, lift the car and remove the wheels. Unbolt the caliper and hang it safely. Remove the old pads and inspect the rotor. If necessary, resurface or replace the rotor. Install the new pads, reassemble the caliper, and tighten all bolts to the specified torque. Finally, pump the brake pedal to reset the caliper piston before driving.

Q4

What should I do if my Mazda 2 brakes are squeaking?

Squeaking brakes can result from worn pads, dirty rotors, or lack of lubrication. Inspect the brake pads for wear and replace if necessary. Clean the rotors with brake cleaner and apply anti-squeal compound to the back of the pads. Ensure all components are properly lubricated and reassemble. If the issue persists, consult a professional.

Q5

How can I optimize the braking performance of my Mazda 2?

To optimize braking performance, use high-quality brake pads and rotors designed for your Mazda 2. Regularly inspect and maintain the braking system, ensuring proper lubrication and alignment. Avoid aggressive driving and allow brakes to cool after heavy use. Consider upgrading to performance brake components if you frequently drive in demanding conditions.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2002-2007 Mazda 2 Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for the 2002-2007 Mazda 2.

Mazda Technical Service Bulletin: Brake System Updates

Coming Soon

Official bulletin detailing updates and fixes for the brake system in 2002-2007 Mazda 2 models.

Mazda 2 Brake Parts Catalog

Coming Soon

Catalog listing all brake components, including pads, rotors, and calipers, for the 2002-2007 Mazda 2.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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