Mazda Mazda 2 2002-2007 Body Specifications
Mazda Mazda 2 2002-2007

Mazda Mazda 2 2002-2007 Body Specifications

Explore the detailed body specifications for the 2002-2007 Mazda 2, including dimensions, materials, and structural design. Ideal for repairs, upgrades, and compatibility checks.

Updated

Overview Specifications

This document provides detailed specifications and information about the body design and features of the 2002-2007 Mazda 2. It is structured to help users quickly find relevant details about dimensions, materials, and design elements. Use the search functionality to locate specific terms or navigate through sections for a comprehensive understanding of the vehicle's body specifications.

How to Use

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Key Specifications

Length

3885 mm

Width

1695 mm

Height

1475 mm

Wheelbase

2490 mm

Curb Weight

970-1040 kg

Available Specifications

Exterior Dimensions

This section covers the external measurements of the 2002-2007 Mazda 2, including length, width, height, and wheelbase. These dimensions are crucial for understanding the vehicle's size and proportions.

Overall Dimensions
  • Length: 3885 mm
  • Width: 1695 mm
  • Height: 1475 mm
  • Wheelbase: 2490 mm
  • Ground clearance: 150 mm
  • Curb weight: 970-1040 kg
Wheel and Tire Specifications
  • Tire size: 185/55 R15
  • Wheel size: 15 inches
  • Wheel material: Steel or alloy
  • Spare tire: Compact

Body Structure

This section details the materials and construction techniques used in the Mazda 2's body, focusing on safety, durability, and weight optimization.

Materials
  • High-strength steel frame
  • Lightweight aluminum components
  • Plastic bumpers for impact absorption
  • Galvanized steel for corrosion resistance
Safety Features
  • Rigid safety cage design
  • Front and rear crumple zones
  • Side-impact beams
  • Reinforced pillars

Aerodynamics and Design

This section explores the aerodynamic features and design elements of the Mazda 2, highlighting how they contribute to performance and aesthetics.

Aerodynamic Features
  • Drag coefficient: 0.32
  • Streamlined body shape
  • Integrated rear spoiler
  • Underbody panels for airflow management
Design Elements
  • Sleek headlight design
  • Chrome accents on grille
  • Body-colored door handles
  • Optional rear roof spoiler

Component Specifications

Overview

Type
Compact car
Configuration
5-door hatchback
Platform
Mazda DY platform
Material
High-strength steel
Location
Front-engine, front-wheel drive

Dimensions

Length
158.3 in (4020 mm)
Width
66.7 in (1695 mm)
Height
58.7 in (1490 mm)
Wheelbase
96.5 in (2450 mm)
Curb Weight
2300 lbs (1043 kg)
Ground Clearance
5.9 in (150 mm)
Cargo Volume
13.3 cu ft (376 L)

Materials

Frame
High-strength steel
Body Panels
Galvanized steel
Roof
Steel with anti-corrosion coating
Windows
Laminated safety glass
Bumpers
Impact-resistant polypropylene

Features

Exterior
  • Aerodynamic design
  • Integrated fog lights
  • Rear spoiler
  • Body-colored door handles
interior
  • Adjustable steering column
  • 60/40 split-folding rear seats
  • Cup holders
  • Map pockets
Lighting
  • Halogen headlights
  • LED tail lights
  • High-mounted stop lamp
  • Daytime running lights
Storage
  • Glove compartment
  • Door pockets
  • Under-seat storage
  • Rear cargo cover
Security
  • Central locking system
  • Immobilizer
  • Anti-theft alarm
  • Child safety locks

Safety Features

Passive Safety
  • Dual front airbags
  • Side impact beams
  • Crash-resistant body structure
Active Safety
  • Anti-lock braking system (ABS)
  • Electronic brake-force distribution (EBD)
  • Brake assist
Visibility
  • Heated rear window
  • Electrically adjustable mirrors
  • Rear window wiper

Comfort Features

Climate Control
  • Manual air conditioning
  • Rear defogger
  • Cabin air filter
Seating
  • Fabric upholstery
  • Height-adjustable driver seat
  • Lumbar support
Audio
  • AM/FM radio
  • CD player
  • 4 speakers
Convenience
  • Power windows
  • Remote keyless entry
  • Tilt steering wheel

Accessories

Exterior Accessories
  • Roof rack
  • Mud flaps
  • Chrome exhaust tip
interior Accessories
  • Floor mats
  • Seat covers
  • Cargo net
Lighting Accessories
  • Xenon headlights
  • LED interior lights
  • Fog light kit

Maintenance

Service interval
Every 7,500 miles or 6 months
Service Items
  • Inspect and adjust tire pressure
  • Check and top up fluids
  • Inspect brake system
  • Replace engine oil and filter
  • Inspect suspension components
Maintenance Notes
Regular waxing recommended to protect paint finish

Warranty

Basic Warranty
Miles: 36,000 miles
Years: 3 years
Coverage: Bumper-to-bumper
Powertrain Warranty
Miles: 60,000 miles
Years: 5 years
Coverage: Engine and transmission
Corrosion Warranty
Miles: Unlimited
Years: 5 years
Coverage: Perforation from corrosion
Roadside Assistance
Miles: 36,000 miles
Years: 3 years
Coverage: 24/7 emergency services

Production Details

Manufacturer
Mazda Motor Corporation
Manufacturing Process
  • Robotic welding
  • Electro-coating
  • Precision assembly
Quality Control
inspection Points: 120
Testing: Crash testing, Weather resistance testing, Durability testing
Sustainability Practices
  • Recycled materials in production
  • Eco-friendly paint process
  • Energy-efficient manufacturing
Production Metrics
Annual Production: 150,000 units
Production Time: 18 hours per vehicle
Defect Rate: 0.5%

Service Information for body Service

Maintenance and service requirements specific to the body

7,500 miles
6 months
  • Inspect body for damage
  • Check door seals and weather stripping
  • Lubricate door hinges and locks
  • Inspect and clean exterior lights

Regular washing recommended to prevent corrosion

15,000 miles
12 months
  • Inspect and adjust hood latch
  • Check and tighten body bolts
  • Inspect underbody for rust
  • Clean and treat rubber seals

Use only manufacturer-approved cleaning products

30,000 miles
24 months
  • Full body inspection
  • Check alignment of body panels
  • Inspect and repair paint chips
  • Test all exterior lighting systems

Professional detailing recommended for paint preservation

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the 2002-2007 Mazda 2 body?

The 2002-2007 Mazda 2 features a lightweight body with dimensions of approximately 3,885 mm in length, 1,695 mm in width, and 1,505 mm in height. It has a wheelbase of 2,490 mm and a curb weight ranging from 1,000 to 1,100 kg depending on the trim. The body is compatible with 14-inch to 16-inch wheels and features a front-wheel-drive layout. The vehicle is designed to accommodate engines ranging from 1.3L to 1.5L, with a focus on fuel efficiency and compact design.

Q2

What are the maintenance requirements for the Mazda 2 body?

Regular maintenance for the Mazda 2 body includes inspecting and cleaning the exterior for rust or damage, checking the alignment of body panels, and ensuring proper sealing of doors and windows. It is recommended to wash the car every two weeks and wax it every three months to protect the paint. Additionally, inspect the undercarriage for corrosion and address any issues promptly. Lubricate door hinges and locks annually to ensure smooth operation.

Q3

How do I replace a damaged body panel on the Mazda 2?

To replace a damaged body panel on the Mazda 2, first, remove the interior trim or components obstructing the panel. Use a socket wrench to detach bolts or screws securing the panel. Carefully disconnect any electrical connectors or clips. Install the new panel by aligning it with the existing body structure and securing it with bolts or screws. Reconnect electrical components and reattach interior trim. Ensure proper alignment and test the functionality of doors or other moving parts.

Q4

What should I do if my Mazda 2 body has rust or corrosion?

If rust or corrosion is detected on the Mazda 2 body, start by cleaning the affected area with a wire brush or sandpaper to remove loose rust. Apply a rust converter to neutralize remaining rust, followed by a primer to protect the metal. Once the primer is dry, apply matching paint to restore the appearance. For severe corrosion, consult a professional to assess structural integrity and recommend repairs or panel replacement.

Q5

How can I optimize the performance of my Mazda 2 body?

To optimize the performance of your Mazda 2 body, ensure proper alignment of body panels to reduce drag and improve aerodynamics. Regularly clean the undercarriage to prevent debris buildup, which can affect handling. Use lightweight aftermarket components, such as carbon fiber parts, to reduce overall weight. Additionally, apply protective coatings to the body to prevent rust and maintain structural integrity, ensuring long-term performance and durability.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mazda 2 Service Manual (2002-2007)

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 2002-2007 Mazda 2.

Mazda 2 Technical Service Bulletin

Coming Soon

Latest updates and fixes for common issues related to the 2002-2007 Mazda 2 body and components.

Mazda 2 Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts and accessories for the 2002-2007 Mazda 2.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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